At a Glance
- Tasks: Develop and optimise advanced manufacturing processes in a dynamic aerospace environment.
- Company: Join an innovative company shaping the future of aviation.
- Benefits: Enjoy private health care, free lunches, and 25 days holiday.
- Other info: Diverse and inclusive workplace with excellent career growth opportunities.
- Why this job: Make a real impact in aerospace while working with cutting-edge technology.
- Qualifications: Degree in engineering and 5+ years in aviation manufacturing required.
The predicted salary is between 48000 - 72000 € per year.
Overview
We are seeking a motivated Manufacturing Engineer with a strong background in advanced manufacturing and special processes. This role supports production and engineering teams in developing, validating, and optimising manufacturing methods with a primary focus on machining, metal fabrication, and related special processes. The successful candidate will also contribute to the development, implementation, and control of special processes whose outputs cannot be fully verified by inspection, such as welding, composites, electronics assembly, and additive manufacturing, ensuring compliance with AS9100, NADCAP, and relevant regulatory bodies.
The role is primarily based in Kemble during the initial months, with occasional travel to other facilities. The position is expected to transition to our Glasgow office as operations expand in Scotland.
Responsibilities
- Develop, execute, and maintain CNC machining and fabrication processes, including forming, bending, rolling, and stamping, ensuring compliance with aerospace standards and using CAD/CAM software in compliance with AS9100, NADCAP, and ZeroAvia quality policies
- Specify tooling, fixtures, and CNC machine setups for prototype and production runs
- Lead and participate in the qualification, implementation, and monitoring of special processes, ensuring full control plans and process documentation are developed and maintained
- Support qualification testing and process validation activities with internal quality teams and external regulators
- Collaborate with Quality and Supply Chain teams to ensure process capability, supplier qualification, and continued compliance
- Develop and maintain controlled work instructions, process documentation, and inspection plans aligned with aerospace standards
- Support New Product Introduction (NPI) by translating designs into manufacturable processes, including DFM/DFA analysis
- Drive root cause analysis, FMEA, and corrective actions for process deviations and non-conformances
- Apply Lean and continuous improvement methodologies to improve process capability and reduce variation
- Work cross-functionally with design, production, and quality teams to resolve day-to-day manufacturing challenges
- Demonstrate a strong safety and quality mindset in all operations
Requirements
- Degree in Mechanical, Manufacturing, or Production Engineering or equivalent
- 5+ years\\\' experience in manufacturing within aviation, aerospace, or a similarly regulated industry
- Hands-on expertise with CNC machining, tooling, forming, and fabrication processes
- Experience in qualifying and controlling special processes (welding, additive, composites, electronics)
- Experience working with regulatory authorities (AS9100, NADCAP, CAA/EASA/FAA)
- Strong proficiency in CAD/CAM tools (e.g., SolidWorks, Siemens NX) and familiarity with PLM (Teamcenter), MES, and ERP systems
- Strong understanding of engineering drawings, GD&T, and aerospace quality standards
- Practical experience in tooling design, fixture development, and process documentation
- Familiarity with Lean manufacturing, 5S, and continuous improvement
- Strong problem solving, collaboration, and communication skills across technical and management teams
Benefits
Why Join Us?
- Private health and dental care - get access to services and support when you need them. Add your family members too*
- Mental health support - enjoy a culture where positive mental health is front of mind with our trained Mental Health First Aiders, Employee Assistance Programmes and wellbeing support.
- Free lunch and healthy snacks - keeping you fueled up so you can help us deliver the technology of the future
- Sports, games and culture clubs - connect and keep fit with other ZeroAvians by joining one of our subsidised clubs - such as, running, cycling, padel, trivia, theatre and gardening.
We also offer:
- Stock options - so you can share in our success.
- 5 hours of free flying lessons
- 25 days holiday, plus public holidays - to help you manage your work-life balance.
- Free EV Charging and membership in our EV Club.
- Salary Sacrifice Schemes for EV Club, Curry\\\'s Tech, Cycle to Work, and Ikea Furniture.
- Weekly Spot Bonuses to reward excellence.
- Income Protection and Legal Support for peace of mind.
- Relocation Support to make your move seamless
Diversity and Inclusion
As an emergent company shaping the aviation industry, we know that diversity fuels success and unlocks potential. We embrace being an equal-opportunity employer and actively seek individuals from diverse backgrounds. We value the multitude of skills, perspectives, and mindsets everyone can bring to the table. These experiences ignite creativity, originality, and growth. We proudly reject discrimination in all forms, including that based on race, religion, color, national origin, sex, gender expression, sexual orientation, age, marital status, veteran status, or disability status.
Senior Process Manufacturing Engineer employer: ZeroAvia
At ZeroAvia, we pride ourselves on being an exceptional employer, offering a dynamic work environment in Kemble and Glasgow that fosters innovation and collaboration. Our commitment to employee well-being is evident through our comprehensive benefits, including private health care, mental health support, and generous holiday allowances, alongside unique perks like free flying lessons and stock options. We champion diversity and inclusion, ensuring every team member's voice is heard while providing ample opportunities for professional growth in the rapidly evolving aviation sector.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Process Manufacturing Engineer
✨Tip Number 1
Network like a pro! Reach out to your connections in the manufacturing and aerospace sectors. Attend industry events or webinars, and don’t be shy about introducing yourself. You never know who might have the inside scoop on job openings!
✨Tip Number 2
Show off your skills! Create a portfolio showcasing your CNC machining projects, special processes you've worked on, and any relevant certifications. This visual evidence can really set you apart during interviews.
✨Tip Number 3
Prepare for those tricky interview questions! Brush up on your knowledge of AS9100, NADCAP, and other regulatory standards. Be ready to discuss how you've applied Lean methodologies in past roles to improve processes.
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, we love seeing candidates who are proactive about their job search!
We think you need these skills to ace Senior Process Manufacturing Engineer
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Senior Process Manufacturing Engineer role. Highlight your experience with CNC machining, special processes, and compliance with aerospace standards. We want to see how your skills align with what we're looking for!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about manufacturing engineering and how your background fits our needs. Don’t forget to mention any relevant projects or achievements that showcase your expertise.
Showcase Your Problem-Solving Skills:In your application, be sure to highlight specific examples of how you've tackled challenges in manufacturing. We love seeing candidates who can demonstrate their problem-solving abilities, especially in regulated environments like aviation and aerospace.
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re keen on joining our team at StudySmarter!
How to prepare for a job interview at ZeroAvia
✨Know Your Processes
Make sure you brush up on your knowledge of CNC machining, metal fabrication, and special processes. Be ready to discuss specific examples from your past experience where you've developed or optimised these processes, especially in compliance with AS9100 and NADCAP standards.
✨Showcase Your Problem-Solving Skills
Prepare to share instances where you've tackled manufacturing challenges. Highlight your experience with root cause analysis and corrective actions, as well as how you've applied Lean methodologies to improve process capability.
✨Familiarise Yourself with Tools
Since proficiency in CAD/CAM tools is crucial, ensure you're comfortable discussing your experience with software like SolidWorks or Siemens NX. Bring examples of how you've used these tools in previous roles to support manufacturing processes.
✨Emphasise Collaboration
This role requires working cross-functionally, so be ready to talk about your collaboration with quality and supply chain teams. Share how you've successfully communicated technical information to non-technical stakeholders and resolved day-to-day manufacturing challenges.
