At a Glance
- Tasks: Lead the development of hydrogen-electric propulsion systems for zero-emission aviation.
- Company: Join ZeroAvia, a pioneer in sustainable aviation technology.
- Benefits: Enjoy private health care, free lunches, and stock options.
- Other info: Be part of a diverse team driving innovation in aviation.
- Why this job: Make a real impact on the future of aviation and the planet.
- Qualifications: Experience with PEM fuel cells and aerospace system integration.
The predicted salary is between 42525 - 51975 £ per year.
ZeroAvia is leading the transition to zero-emission aviation through the development of hydrogen-electric propulsion systems for civil and defence aerospace applications. As the world's only Design Organization Approved business focused exclusively on hydrogen-electric aviation, we have achieved significant flight test and regulatory milestones with the UK CAA and FAA and secured more than 3,000 pre-orders from airlines, OEMs and defence customers globally. Joining ZeroAvia means being part of a team pioneering the future of aviation and delivering lasting impact for the planet and its people.
As ZeroAvia scales its hydrogen-electric propulsion programmes, the Fuel Cell Systems Engineer will play a key role in transforming fuel cell technology into a fully integrated, certifiable aerospace product. Working across system architecture, requirements, interfaces and validation activities, you will bridge the gap between component technologies and aircraft-level integration. This role offers the opportunity to solve complex engineering challenges, collaborate across multiple disciplines and help deliver the systems that will enable safe, reliable and commercially viable zero-emission flight.
Responsibilities:
- Lead supplier management and development activities for LTPEM fuel cell systems, ensuring timed delivery, quality, and compliance with programme requirements.
- Act as the technical expert for LTPEM fuel cell, providing subject matter expertise and supporting design reviews for interfaces and balance-of-plant fluid systems.
- Support the test team in diagnosing, troubleshooting, and resolving fuel cell system performance issues during development and validation testing.
- Own and maintain fuel cell system documentation, including technical requirements, interface definitions, compliance evidence, and supporting design documentation.
Key requirements:
- Understanding of PEM fuel cell electrochemistry, including key operating principles, performance drivers, and limitations.
- Experience integrating PEM fuel cell stacks into complex systems, ideally for transport or aerospace applications, with practical experience resolving integration challenges.
- Experience analysing PEM fuel cell test data to assess stack health, performance, degradation trends, and failure indicators.
- Experience developing and managing requirements for aerospace (or similar) systems, hardware, or safety-critical products.
- Experience applying operational and functional analysis to the development of fuel cell systems, electric propulsion systems, or related products.
Desirable skills:
- Experience using engineering tools such as LabVIEW, Polarion, and DIAdem.
- Expertise in ARP4754B requirements processes, including requirements capture, validation, decomposition and traceability.
- Experience with Teamcenter PLM or similar systems.
Why Join Us?
We want to help you be your best self, at work and at home, that’s why we provide our employees with:
- Private health and dental care– get access to services and support when you need them. Add your family members too.
- Mental health support– enjoy a culture where positive mental health is front of mind with our trained Mental Health First Aiders, Employee Assistance Programmes and wellbeing support.
- Free lunch and healthy snacks– keeping you fuelled up so you can help us deliver the technology of the future.
- Sports, games and culture clubs– connect and keep fit with other ZeroAvians by joining one of our clubs – such as, running, cycling, padel, trivia, theatre and gardening.
We also offer:
- Stock options– so you can share in our success.
- 25 days holiday, plus public holidays and additional days awarded for long service– to help you manage your work-life balance.
- Free EV Charging and membership in our EV Club.
- Salary Sacrifice Schemes for EV Club, Curry's Tech and Cycle to Work.
- Weekly Spot Bonuses to reward excellence.
- Income Protection and Legal Support for peace of mind.
- Relocation Support to make your move seamless.
Diversity and Inclusion
As an emergent company shaping the aviation industry, we know that diversity fuels success and unlocks potential. We embrace being an equal-opportunity employer and actively seek individuals from diverse backgrounds. We value the multitude of skills, perspectives, and mindsets everyone can bring to the table. These experiences ignite creativity, originality, and growth. We proudly reject discrimination in all forms, including that based on race, religion, color, national origin, sex, gender expression, sexual orientation, age, marital status, veteran status, or disability status.
Senior Fuel Cell Systems Engineer employer: ZeroAvia
ZeroAvia is an exceptional employer, offering a unique opportunity to lead the charge in zero-emission aviation while being part of a world-class engineering team. With a strong focus on employee wellbeing, we provide comprehensive health benefits, mental health support, and a vibrant work culture that encourages personal growth through various clubs and activities. Our commitment to diversity and inclusion, along with competitive perks like stock options and relocation support, makes ZeroAvia a truly rewarding place to advance your career in a pioneering industry.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Fuel Cell Systems Engineer
✨Join Aerospace Forums and Groups
Get involved in aerospace engineering forums and online communities, like the AIAA (American Institute of Aeronautics and Astronautics). It's a great way to meet industry peers and stay updated on job openings and trends in the field.
✨Attend Industry Conferences
Keep an eye on upcoming aerospace conferences and events where you can network with professionals and showcase your interest. Events like the Farnborough International Airshow are not just about flying machines; they're a goldmine for connections and potential job leads.
✨Spotlight Your Projects
Make sure to highlight any hands-on experience or projects on your portfolio that showcase your skills in aerospace engineering. Employers love seeing practical applications of theoretical knowledge. Show us what you've got!
✨Apply Directly on Company Websites
When you find companies you want to work for, head straight to their careers page to apply for full-time roles, like the one with ZeroAvia for a Senior Fuel Cell Systems Engineer. This often puts your application in front of the right people faster than just waiting for job boards!
We think you need these skills to ace Senior Fuel Cell Systems Engineer
Some tips for your application 🫡
Show Off Your Technical Skills:When applying for the aerospace engineering role at ZeroAvia, make sure to highlight your technical expertise. Include specific software skills, like CAD tools or simulation software, and any relevant engineering projects you’ve worked on. This is your chance to really shine and showcase your engineering toolkit!
Don't Skip Your Projects!:Include a section in your CV dedicated to projects that demonstrate your problem-solving abilities in aerospace engineering. Whether it's a university project, an internship, or personal work, we love seeing how you’ve applied your skills in real-world scenarios. Make it clear what your role was and the impact of the project.
Show Your Passion in Your Cover Letter:At ZeroAvia, we're not just looking for skills – we want to know why you’re passionate about aerospace engineering. Use your cover letter to express what excites you about aviation technology and your career goals. Share any relevant experiences or inspirations that have led you to apply for this full-time position.
Tailor Your CV for Aerospace:Make sure your CV is specifically tailored to aerospace engineering. Focus on your education, any certifications, and your work experience, ensuring you highlight aspects that relate directly to the role. Don’t forget to mention any internships or apprenticeships that have given you hands-on experience.
How to prepare for a job interview at ZeroAvia
✨Brush Up on Your Technical Knowledge
Aerospace engineering is all about technical precision, so make sure you’re comfortable with key concepts like aerodynamics, propulsion, and materials science. We recommend going through any relevant coursework or projects you’ve worked on – these real-world examples can illustrate your understanding during the interview with ZeroAvia.
✨Showcase Your Projects with Confidence
Make sure to have a portfolio ready that details any significant projects you've worked on, whether it’s a group assignment or a personal endeavour. Be prepared to discuss the challenges you faced, the tools you used, like CAD software, and what you learned from the experience, as this will show your problem-solving skills in action.
✨Prepare for Technical Interviews
Expect some technical questions or even problem-solving exercises during your interview with ZeroAvia. Get familiar with design challenges or theoretical problems related to aerospace; this can range from calculating lift and drag forces to materials selection under stress. Practising these can help you feel more at ease when faced with tricky questions.
✨Emphasise Your Passion and Teamwork Skills
As a full-time candidate, it’s crucial to convey your passion for aerospace engineering and your ability to work in teams. Highlight any group projects or internships you've done, focusing on how you collaborated with others to achieve a goal. Companies like ZeroAvia love seeing candidates who not only have technical skills but also fit well within their team culture.
