Mechanical Design Engineer

Mechanical Design Engineer

Full-Time 40000 - 50000 £ / year (est.) Remote
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At a Glance

  • Tasks: Design and develop innovative mechanical solutions using advanced CAD tools.
  • Company: Join ZeroAvia, a leader in zero-emission aviation technology.
  • Benefits: Enjoy private health care, free lunches, and stock options.
  • Other info: Dynamic workplace with a focus on diversity and personal growth.
  • Why this job: Be part of a groundbreaking team shaping the future of clean aviation.
  • Qualifications: Degree in Mechanical Engineering and experience with 3D CAD required.

The predicted salary is between 40000 - 50000 £ per year.

We are seeking a skilled Mechanical Design Engineer to support the creation, development, and maintenance of complex mechanical designs and CAD data, working closely with cross‑functional engineering teams. This role is suited to a proactive and capable engineer with strong experience in 3D CAD, a solid understanding of GD&T, and the confidence to contribute to technical discussions while continuing to develop their expertise. ZeroAvia is at the forefront of building a new clean‑aviation ecosystem, and the successful candidate will be joining a world‑class team that is passionate about developing solutions that are not only zero‑emission but also commercially competitive and technically groundbreaking.

Responsibilities:

  • CAD Design & Ownership: Take responsibility for CAD design and associated data for assigned components and assemblies, with support where required. Create detailed 3D CAD models of parts and assemblies (NX preferred). Produce high‑quality 2D production drawings in line with ASME standards and applicable regulatory requirements. Maintain CAD and engineering assets within the PLM system (Teamcenter or similar). Contribute to CAD design solutions for technical challenges across multiple projects. Apply a sound understanding of GD&T, materials, finishes, and manufacturing processes. Demonstrate awareness of stress analysis principles and their impact on design decisions. Support simulation or analysis activities (mechanical, stress, thermal, or fluid) where required. Ensure designs align with aerospace regulatory standards where applicable.
  • Cross‑Functional Collaboration: Participate in design reviews and contribute to technical discussions. Work closely with internal teams, external partners, and manufacturing personnel to ensure clear understanding of design intent. Support liaison with operations during part manufacture, helping to resolve design issues and update drawings as needed.

Experience & Qualifications:

  • Degree in Mechanical Engineering
  • Ideally 3–5+ years of industry experience
  • Proficient user of 3D CAD (NX preferred)
  • Good understanding of GD&T (ASME)
  • Experience with Teamcenter PLM or similar systems
  • Knowledge of materials, finishes, and relevant manufacturing processes (including additive manufacturing)
  • Experience with fuel‑cell‑related systems (advantageous)
  • Capable of producing high‑quality CAD models and mechanical drawings

At ZeroAvia, we’re clean sky thinkers. For the world to achieve truly clean, guilt‑free flight, we need a scalable solution; hydrogen‑electric powertrains. As a leader in zero‑emission aviation and a UK Jet Zero Council member, we’re designing and commercialising hydrogen‑powered solutions that will positively impact the future of aviation, global connectivity, and the world. Join us at our Global HQ in Cotswold Airport, home to some of our aircraft and the workplace of many ZeroAvians. Located just outside the historic market town of Cirencester, you’ll experience a workspace built by engineers for engineers. This is a high‑velocity and fast‑paced environment with good links to the M4 and M5, so it’s fitting that it’s also our UK Head Office.

Why Join Us?

  • Private health and dental care – get access to services and support when you need them. Add your family members too.
  • Mental health support – enjoy a culture where positive mental health is front of mind with our trained Mental Health First Aiders, Employee Assistance Programmes and wellbeing support.
  • Free lunch and healthy snacks – keeping you fuelled up so you can help us deliver the technology of the future.
  • Sports, games and culture clubs – connect and keep fit with other ZeroAvians by joining one of our clubs – such as, running, cycling, padel, trivia, theatre and gardening.

We also offer:

  • Stock options – so you can share in our success.
  • 25 days holiday, plus public holidays and additional days awarded for long service – to help you manage your work‑life balance.
  • Free EV Charging and membership in our EV Club.
  • Salary Sacrifice Schemes for EV Club, Curry's Tech and Cycle to Work.
  • Weekly Spot Bonuses to reward excellence.
  • Income Protection and Legal Support for peace of mind.
  • Relocation Support to make your move seamless.

Diversity and Inclusion

As an emergent company shaping the aviation industry, we know that diversity fuels success and unlocks potential. We embrace being an equal‑opportunity employer and actively seek individuals from diverse backgrounds. We value the multitude of skills, perspectives, and mindsets everyone can bring to the table. These experiences ignite creativity, originality, and growth. We proudly reject discrimination in all forms, including that based on race, religion, color, national origin, sex, gender expression, sexual orientation, age, marital status, veteran status, or disability status.

Thinking about joining the aviation revolution?

Mechanical Design Engineer employer: ZeroAvia Inc

ZeroAvia Inc. is an exceptional employer, offering a dynamic work environment at our UK headquarters in Cotswold Airport, where innovation meets sustainability in the aerospace sector. We prioritise employee growth through continuous learning opportunities and foster a collaborative culture that encourages creativity and problem-solving. Join us to be part of a pioneering team dedicated to revolutionising aviation with hydrogen-electric technology, while enjoying the benefits of a supportive workplace that values your contributions.

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Contact Details:

ZeroAvia Inc Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Mechanical Design Engineer

✨Get Your Hands Dirty at Engineering Events

Join local engineering meetups or industry conferences related to mechanical engineering. Whether it's a workshop or a career fair, these events are goldmines for networking and getting a foot in the door. Plus, you can showcase your passion and enthusiasm directly to potential employers like ZeroAvia Inc.

✨Connect with Professors & Peers

Tap into your university’s resources—professors often have connections in the industry. Don’t be shy to ask about potential openings or recommendations. Your classmates might also know of companies hiring. Often, it’s who you know that gets you in front of the right people!

✨Highlight Your Projects and Practical Experience

When you land those interviews, make sure to talk about your hands-on projects or internships. Whether it's a design project or hands-on experience with CAD software, specific examples will make you stand out. Companies like ZeroAvia Inc love to hear about practical applications of your skills.

✨Apply Directly on Company Websites

Check out the careers page of ZeroAvia Inc and apply directly through there. It shows initiative and interest in their specific values. Plus, you'll often find openings that aren't advertised on job boards, giving you a better chance to land that full-time gig!

We think you need these skills to ace Mechanical Design Engineer

3D CAD (NX preferred)
GD&T (ASME)
PLM systems (Teamcenter or similar)
Mechanical Design
Production Drawings
Stress Analysis Principles
Simulation and Analysis (mechanical, stress, thermal, fluid)

Some tips for your application 🫡

Show Off Your Technical Expertise:In mechanical engineering, it’s vital to highlight your technical skills and projects. Make sure to include relevant software proficiency (like CAD tools) in your CV. If you've worked on specific engineering projects, detail your key contributions — we want to see how you’ve applied your skills in a practical setting!

Focus on Problem-Solving Examples:Employers in mechanical engineering love to see how you handle challenges. Use your cover letter to share specific instances where you’ve solved a complex problem or improved a design. This will show us you're not just knowledgeable but also capable of applying that knowledge effectively.

Highlight Relevant Certifications:Include any relevant certifications or training that can set you apart from the competition. Whether it's coursework from your degree, a recognised certification, or extra training in new technologies, we love to see candidates who continuously improve their skill set. This tells us you're serious about your career in engineering!

Tailor Your CV for the Role:Don’t forget to customise your CV for ZeroAvia Inc and the Mechanical Design Engineer role specifically. Pull examples from your experience that align with the job description — it shows us you've done your research and are genuinely interested in becoming part of the team. We recommend applying through our website to ensure your application gets to the right people!

How to prepare for a job interview at ZeroAvia Inc

✨Brush Up on Your CAD Skills

Since mechanical engineering often involves design processes, be ready to showcase your proficiency in CAD software like SolidWorks or AutoCAD. Bring along a digital portfolio or even some sketches that demonstrate your design capabilities — it’s a great way to show what you can bring to the table at ZeroAvia Inc.

✨Prepare for Technical Questions

Expect technical questions that test your understanding of engineering principles and problem-solving skills. You might get hypothetical scenarios where you need to design a component or troubleshoot a mechanical system. Practising these types of questions will give you the confidence to tackle whatever comes your way!

✨Show Your Team Spirit

As a full-time mechanical engineer, collaboration is key! Be ready to share examples of past team projects or any experiences where you contributed to solving a complex problem with others. Demonstrating your ability to work in a team will resonate well with the interviewers at ZeroAvia Inc.

✨Discuss Your Future Goals

Since this is a full-time position, your long-term vision is important. Be open about your career aspirations, whether it’s mastering a specific tool or leading projects. This shows that you're committed not just to learning but also to growing with ZeroAvia Inc, making you a more appealing candidate.