Honing Setter Operative in Gloucester

Job Description: Honing Setter Operator

• Job Title
• Honing Setter Operator
• Department
• Manufacturing / Production
• Reports To
• Production Supervisor / Manufacturing Manager
• Job Summary

The Honing Setter Operator is responsible for setting, operating, and maintaining honing machines to produce precision-engineered components to specified quality standards.

The role involves machine set-up, tooling adjustments, inspection of finished parts, and ensuring production targets are achieved while maintaining a safe and efficient working environment.

Key Responsibilities

• Set up and prepare honing machines in accordance with production specifications and engineering drawings.
• Select and install appropriate tooling, fixtures, and honing stones.
• Perform machine adjustments to ensure dimensional accuracy and surface finish requirements are met.
• Operate honing equipment safely and efficiently to achieve production schedules.
• Conduct first-off, in-process, and final inspections using precision measuring equipment.
• Interpret engineering drawings, specifications, and work instructions.
• Monitor machine performance and make necessary adjustments to maintain quality standards.
• Record production data, inspection results, and machine settings as required.
• Carry out routine machine maintenance and cleaning activities.
• Identify and report equipment faults, tooling issues, or quality concerns.
• Work closely with quality, engineering, and production teams to resolve manufacturing issues.
• Maintain housekeeping standards in accordance with 5S principles.
• Adhere to all company health, safety, environmental, and quality procedures.

Skills & Experience

Essential

• Previous experience operating and setting honing machines within a manufacturing environment.
• Ability to read and interpret technical drawings and engineering documentation.
• Experience using precision measuring equipment such as micrometers, bore gauges, verniers, and dial indicators.
• Knowledge of geometric tolerances and surface finish requirements.
• Strong attention to detail and commitment to quality.
• Good problem-solving and troubleshooting skills.
• Ability to work independently and as part of a team.

Desirable

• Apprenticeship or engineering qualification.
• Experience within aerospace, automotive, precision engineering, or advanced manufacturing sectors.
• Knowledge of CNC-controlled honing equipment.
• Understanding of Lean Manufacturing and Continuous Improvement principles.

Qualifications

• GCSEs (or equivalent) in Maths and English.
• Engineering qualification, apprenticeship, or relevant vocational training preferred.
• Working Conditions
• Manufacturing workshop environment.
• Standing for extended periods and handling precision components.
• Shift work may be required, including overtime when necessary.
• Use of appropriate personal protective equipment (PPE).
• Key Performance Indicators (KPIs)
• Achievement of production targets.
• Quality and accuracy of machined components.
• Reduction of scrap and rework.
• Machine uptime and efficiency.
• Compliance with health and safety requirements.
• Adherence to production schedules and delivery deadlines.
• Personal Attributes
• Highly motivated and reliable.
• Detail-oriented with a quality-first mindset.
• Strong communication skills.
• Flexible approach to work and changing production priorities.
• Commitment to continuous improvement and safe working practices.