Machine Setter-Operator

The Machine Setter-Operator performs complicated machining activities using multiple critical machines both within their area of expertise and across multiple departments. It can include both part specific work, mostly just pieces, or serial work.

PRIMARY ACCOUNTABILITIES:

• Reads (customer) documentation, drawings and understands the specifications.
• Read and understand the applicable documentation (i.e work descriptions, drawings) and regulation.
• Visual inspection of the part.
• If applicable, choose needed CNC program.
• Machine-specific preparations.
• Operate multiple Conventional or CNC machines.
• Undertake the necessary operations in accordance with internal and external regulations.
• Monitor progress and where necessary adjust the machine/program.
• Visual and dimensional inspection of machining results using measuring tools.
• Administration of work performed.
• Identify and resolve process/production problems, including reporting.
• Identify opportunities for improvement and act on, including reporting.
• The proactive support of engineering in the design of new processes and working methods.
• Act as a trouble-shooter/trainer for colleagues for all relevant machines.
• Cleaning of the workplace and implementing improvements, e.g. 5S.
• Preventive maintenance.

COMPETENCIES:

• Team player – Be able to work as a team.
• Computer literacy – Ability to operate MS Office software, CNC software.
• Organisational skills – Ability to multi-task and prioritise daily workload. Ability to work with limited supervision and to tight deadlines.
• Perseverance – Pursue everything with energy, drive and a need to finish; give up seldom even in the face of resistance or setbacks. Proactive attitude and ability to act on own initiative.

EDUCATION, WORK EXPERIENCE & SKILLS:

• Education: Time served apprenticeship desirable.
• Work Experience: Minimum 2 years’ experience of machining desirable. Experience of Jig Bore, Surface/Cylindrical Grinding and CNC machines desirable including CNC programming. Experience working in a fast-paced production environment producing machined components to high tolerances. Must have the technical aptitude to understand all areas of machining including both manual and CNC processes. Experience of aerospace desirable. Must possess comprehensive knowledge of geometric tolerances as related to tool and fixture design. Operate, control and set up multiple machines (also programming on CNC machines). Machining techniques and processes. Apply measuring and adjusting tools. Lean manufacturing, operational excellence and modern manufacturing management processes.
• Skills: Reading drawings and planning documentation. Have a keen eye for detail, be able to multi-task and stay calm under pressure. Safety conscious and aware of warehouse and other hazards. Have strong interpersonal and good communication skills, with the ability to communicate clearly and effectively at all levels. Possess excellent organisation and time management skills. Must be able to work as part of a team, but also be able to work using own initiative whilst being able to work under pressure. A self-motivated approach and a proactive attitude.