Process Development Engineer in Abingdon

Tokamak Energy is a global leader in fusion energy and high temperature superconducting (HTS) technologies. We work with governments and industry to develop and bring fusion and HTS solutions to market through innovation and strategic partnerships. A major part of this is our end to end capability in HTS systems, from design to manufacturing.

This is an opportunity to help develop the manufacturing processes that will underpin the next generation of high temperature superconducting magnet technology. Rather than maintaining established production lines, you'll work at the intersection of engineering development and manufacturing, creating new manufacturing methods, improving existing processes and helping transform innovative concepts into repeatable, production-ready solutions. You'll be joining a hands-on engineering team working in an environment where many of the challenges have never been solved before. Success will come from practical problem solving, curiosity and a willingness to take ownership.

In this role, you will:

• Develop new HTS coil manufacturing and assembly processes.
• Support prototype builds and proof-of-concept activities.
• Improve existing manufacturing methods to increase repeatability and scalability.
• Work closely with engineering and design teams to transition new technology into production.
• Lead NPI activities and introduce new manufacturing methods.
• Design, build and commission tooling, jigs and fixtures.
• Create and maintain manufacturing documentation.
• Conduct process risk assessments and support safe manufacturing practices.
• Train and mentor technicians and operators.
• Support continuous improvement across manufacturing operations.

Degree in Manufacturing / Mechanical Engineering or appropriate experience and proven track record of manufacturing process development. Proven hands on skills (manual tools, machining, assembly etc.) Experience within manufacturing, production or mechanical engineering. Experience developing or improving manufacturing processes. Exposure to tooling, fixtures or manufacturing equipment. Strong practical problem-solving ability. Comfortable working in fast-paced environments where solutions do not already exist.

Desirable: Quality control and quality inspection experience.

Competitive salary dependent on skills and experience and will be discussed from the outset. 25 days holiday + bank holidays, plus discretionary festive shutdown. Performance-led rewards including discretionary bonus, innovation and merit schemes. Share options – a stake in our future success. Pension and comprehensive financial protection package including death in service and critical illness cover. Health and wellbeing support, including cash plan and 24/7 assistance. Ongoing investment in your growth with training and career progression. Be part of world-changing innovation in Fusion Energy.