At a Glance
- Tasks: As a Design Engineer, you'll create CAD models and collaborate on high-volume projects.
- Company: Join a family-owned metal manufacturing specialist in Greater Manchester serving critical markets.
- Benefits: Enjoy a competitive salary, professional development, and access to modern engineering facilities.
- Why this job: Be part of exciting engineering projects with a focus on quality and collaboration.
- Qualifications: A degree in Mechanical or Manufacturing Engineering and proficiency in 3D CAD software required.
- Other info: Hands-on experience with prototyping and knowledge of casting processes is a plus.
The predicted salary is between 36000 - 60000 £ per year.
About Our Client
Apply promptly! A high volume of applicants is expected for the role as detailed below, do not wait to send your CV.
Our client is a UK-based, family-owned metal manufacturing specialist located in Greater Manchester, Manchester. They offer end-to-end solutions including investment casting, die casting, forging, metal injection moulding (MIM), machining, rapid prototyping, heat treatment, surface finishing, and full QA/inspection services. The company serves critical markets such as aerospace, oil & gas, medical, rail and defence, and is ISO 9001-accredited with advanced in-house CAD engineering and simulation capabilities.
Job Summary
As a Design Engineer at our client, you will play a key role in bridging customer design intent with production reality. You’ll engage in CAD development, casting simulation, design for manufacture, tooling specification, and close cross-functional collaboration to support both prototype and high-volume projects.
Key Responsibilities
• Create and refine CAD models and engineering drawings for metallic cast components, including design for investment casting and machining stages.
• Run casting simulation and analysis using in-house tools to predict defect risks, pouring systems, and tolerances.
• Work alongside production, prototyping, quality assurance, and supply chain teams to ensure designs are manufacturable, cost-effective, and meet strict industry standards
(e.g., aerospace, oil & gas).
• Develop first-article prototypes and iteratively optimise designs based on feedback and inspection results.
• Generate tooling and gating layouts and liaise with internal or external toolmakers on part tooling design.
• Create and maintain accurate technical documentation, including design specifications, along with assisting Quaility withISIR reports, control plans, and tolerance analyses.
• Provide engineering support during production setup, inspection, heat treatment, finishing, and assembly phases.
• Attend client-facing meetings to understand requirements, provide technical guidance and present engineered solutions.
• Stay abreast of materials, casting methods (precision, die, MIM), design trends, and regulatory requirements in key sectors.
• Participate in continuous improvement initiatives to enhance quality, reduce scrap and improve cycle time.
Essential Requirements
• Bachelor’s degree in Mechanical, Product Design, or Manufacturing Engineering, or equivalent experience.
• Proficient in 3D CAD software (e.g., SolidWorks, Creo, NX, or equivalent).
• Experience in casting or design for manufacturing of metallic components, ideally in investment casting or machining environments.
• Strong understanding of engineering tolerancing, GD&T, surface finish requirements, and inspection standards.
• Ability to interpret and author detailed technical drawings (2D and 3D).
• Good knowledge of materials used in casting: stainless steels, carbon steels, aluminium, cobalt/nickel alloys, etc.
• Familiarity with casting simulation or process analysis tools is a plus.
• Excellent communication, project coordination, and problem-solving capabilities.
• Strong attention to detail, planning skills, and ability to work both independently and within cross-functional teams.
Desirable
• Hands-on experience with rapid prototyping or 3D printing for casting applications.
• Knowledge of post-processes: heat treatment, finishing, machining, assembly workflows.
• Familiarity with regulatory specifications (e.g. defence, aerospace, medical,ATEX/Baseefa).
• Familiarity with ERP systems or bespoke production control tools.
• An interest or experience in tooling design or gating layout.
What’s On Offer?
• Permanent, full-time role-based at their Greater Manchester site.
• Competitive salary reflecting skills and experience.
• Exposure to high-value engineering projects in demanding sectors.
• Access to modern CAD, simulation, and prototyping facilities.
• Professional development opportunities.
• Great working environment with a collaborative, quality-focused culture
OLD - Design Engineer - OLD employer: TCS Consulting
Contact Detail:
TCS Consulting Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land OLD - Design Engineer - OLD
✨Tip Number 1
Familiarise yourself with the specific CAD software mentioned in the job description, such as SolidWorks or Creo. Being able to demonstrate your proficiency in these tools during interviews can set you apart from other candidates.
✨Tip Number 2
Research the company’s key markets, especially aerospace and oil & gas. Understanding the unique challenges and requirements of these sectors will help you speak confidently about how your skills can contribute to their projects.
✨Tip Number 3
Prepare examples of past projects where you successfully collaborated with cross-functional teams. Highlighting your teamwork and communication skills will show that you can effectively bridge design intent with production reality.
✨Tip Number 4
Stay updated on the latest trends in casting methods and materials. Being knowledgeable about advancements in the industry will not only impress your interviewers but also demonstrate your commitment to continuous improvement.
We think you need these skills to ace OLD - Design Engineer - OLD
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience and skills that align with the Design Engineer role. Emphasise your proficiency in 3D CAD software and any experience you have in casting or design for manufacturing.
Craft a Compelling Cover Letter: Write a cover letter that showcases your passion for engineering and your understanding of the company's operations. Mention specific projects or experiences that demonstrate your ability to bridge design intent with production reality.
Highlight Technical Skills: In your application, clearly outline your technical skills, especially those related to CAD development, casting simulation, and engineering tolerancing. Use examples to illustrate how you've applied these skills in past roles.
Showcase Collaboration Experience: Since the role involves cross-functional collaboration, include examples of how you've successfully worked with different teams in previous positions. This could be in production, quality assurance, or project management contexts.
How to prepare for a job interview at TCS Consulting
✨Know Your CAD Software
Make sure you are well-versed in the 3D CAD software mentioned in the job description, such as SolidWorks or Creo. Be prepared to discuss your experience with these tools and how you've used them in past projects.
✨Understand Casting Processes
Familiarise yourself with different casting methods like investment casting and machining. Be ready to explain how these processes work and their implications on design, as this will show your technical knowledge and relevance to the role.
✨Prepare for Technical Questions
Expect questions related to engineering tolerancing, GD&T, and inspection standards. Brush up on these topics and be prepared to provide examples of how you've applied them in your previous work.
✨Showcase Your Problem-Solving Skills
Think of specific instances where you've faced challenges in design or production and how you overcame them. This will demonstrate your ability to think critically and work collaboratively within cross-functional teams.