Controls Engineer in Gloucester

TBS Engineering is a global leader in automated battery assembly and manufacturing equipment. Our people are at the heart of everything we do, and we are committed to creating a workplace where individuals can thrive, grow, and make a real impact.

As a Controls Engineer at TBS Engineering, you will be responsible for the development, programming, and support of control systems for special-purpose automated machinery supplied to the worldwide lead-acid battery industry. You will play a key role in delivering robust, safe, and high-performance automation solutions, supporting new machine builds, prototype development, and existing equipment in the field. This role offers the opportunity to work on complex automation projects, develop advanced controls expertise, and support global customers as part of a collaborative engineering team.

Key Responsibilities

• Carry out PLC, HMI, and motion control programming and modification work
• Configure and integrate software and hardware for networked control systems with distributed I/O
• Program and integrate vision systems for inspection and measurement, using Cognex or similar platforms
• Provide control system support for prototype machines, new builds, and existing equipment in the field
• Ensure machine safety compliance with relevant international standards and best practices
• Prepare control system documentation to support machine manufacture, testing, and customer handover
• Provide customer support, including on-site commissioning, troubleshooting, and fault finding as required
• Identify opportunities to improve processes, productivity, and quality
• Actively participate in product development and continuous improvement initiatives
• Develop effective working relationships with internal teams, customers, and suppliers
• Follow all workplace management rules and departmental procedures consistently
• Act with integrity, professionalism, and respect at all times
• Live the values of TBS Engineering and Berkshire Hathaway in everything you do
• Ensure compliance with all company policies, procedures, and ethical standards
• You may also be required to undertake additional tasks or duties from time to time that are reasonably within your capabilities.

Skills, Knowledge & Experience

• Qualified to HNC / HND level or equivalent in a software, controls, or automation-related discipline
• Proven experience in PLC, HMI, and motion control programming
• Experience with Rockwell Automation platforms, including Logix, Safety PLCs, Kinetix motion control, Studio 5000, and FactoryTalk View ME
• Experience with Siemens control systems and TIA Portal advantageous
• Knowledge of robotic applications preferred (Yaskawa desirable)
• Experience with vision systems for inspection and measurement advantageous
• Strong understanding of control system architecture and automation principles
• Excellent written and verbal communication skills
• Self-motivated, enthusiastic, and confident communicating at all levels
• Positive, adaptable approach with the ability to work in culturally diverse environments
• Strong problem-solving skills with a supportive, solution-focused mindset
• Willingness and ability to travel internationally for customer support and commissioning
• Full passport and eligibility for international travel
• Typical travel may involve 4–5 trips per year, each approximately 2–3 weeks in duration, depending on project requirements.

Culture & Benefits

At TBS Engineering, we value our people and are committed to supporting their wellbeing and development. Our benefits include:

• Competitive salary
• Company pension plan
• Group life assurance and income protection
• Private medical insurance
• Employee incentive plan
• Flexible working options, including a 9-day fortnight (work 9 days over 2 weeks, with every other Friday off)
• Long Service Award

Bringing Our TBS Values to Life

• Customer Obsession – Always be passionate and obsessed with doing what it takes to make our customers happy
• Relentless Invention – Always look for opportunities to push boundaries of performance and find a better way
• Own The Outcome – Always take responsibility for the task and see it through to the desired outcome
• Win Together – Always work collaboratively with each other, our customers, and suppliers to achieve positive results
• Do The Right Thing – Always, without exception, act ethically, safely, with integrity, and never compromise our values

Employer Value Proposition

When you give your best, we'll do the same, with competitive pay, better benefits, flexibility, and real opportunities to learn, grow, and develop your career. In return, we ask you to take pride and enthusiasm in your work, share your ideas, respect your colleagues, and go the extra mile when it matters. The more we succeed together, the more we can give back. Working together, the business grows, and so do you.