Lead Powertrain Systems Engineer in Warwick

At Tata Technologies we make product development dreams a reality by designing, engineering and validating the products of tomorrow for the world’s leading manufacturers. Due to our continued growth we are now recruiting for a Lead Powertrain Systems Engineer to be based at our customers site in Gaydon. Our Engineering Research and Development department (ER&D) is a fast-growing function within Tata Technologies Limited that is assembled to work on exciting projects globally for multiple customers. It comprises highly specialized engineers across Automotive, Aerospace and Industrial Heavy Machinery.

Role Summary:

The Lead Powertrain Systems Engineer will be responsible for leading the design, release and development of PTSE components, ensuring they meet performance, safety, cost, and quality standards.

Commodity overview:

• Air Intake System: Air Filter Element, Airbox, Dirty Air Ducts, Dirty Air Guides, Clean Air Ducts, Flexible Hose, Resonators, Sensor, Clamps
• Sensors & Brackets: HEGO, PM, NOX, GPF sensor, Exhaust Gas Temperature (T3 / EGTS), DPS, Mass Air Flow Sensor (MAF), Low Pressure Fuel Sensor (LPFS, WIF (water in fuel) Sensor and PCM Mounting Brackets (metal & plastic)
• Enclosures: Power Electronics Mounting Systems (metal pressings or plastic carriers)
• Fuel System: Fuel Cap, Filler Pipe, Filler Hose, Fuel Tank, Fuel Delivery Module (FDM), Charcoal Canister, Leak Detection System, Fuel Lines, Vent & Evaporative Emission Lines, Fuel Filters
• Exhaust System: Flange, Catalytic Converter, LNT & DPF (Diesel), GPF (Gasoline), SCR (Diesel), Gasket, Clamps, Hangers, Resonator, Muffler, Exhaust Pipes, Tail Pipes, Flex Section, Acoustic Valves

Design and Development:

• Create detailed CAD models and engineering drawings for PTSE components (CAD Engineer roles)
• Provide design direction for component CAD and approval of engineering drawings for PTSE components (Lead Engineer or Project Engineer roles)
• Lead root cause analysis and corrective actions for design-related issues.
• Complete design validation through CAE/simulations, prototyping, and physical testing.
• Ensure designs comply with industry standards, regulatory requirements, and internal specifications.
• Research emerging technologies and materials to enhance component performance.
• Drive cost reduction and weight optimisation initiatives without compromising quality.
• Contribute to design reviews and lessons-learned sessions.

Release Management:

• Manage Bill of Materials (BOM) and part release processes using 3Dx Systems.
• Coordinate with suppliers and manufacturing teams to ensure timely release and readiness for production.
• Maintain documentation for design changes, approvals, and release milestones.

Program Delivery:

• Collaborate with cross-functional teams including programme teams, manufacturing, purchasing, quality, and development teams.
• Track programme timelines, budgets, and deliverables to ensure on-time component delivery.

Supplier Management:

• Collaborate with suppliers to ensure timely delivery of components that meet engineering specifications and quality standards.
• Monitor supplier performance using KPIs and initiate corrective actions where necessary.
• Support sourcing decisions through technical assessments and risk evaluations.
• Facilitate cross-functional alignment between engineering, purchasing, and supplier teams to resolve issues and optimise delivery.
• Ensure supplier compliance with programme milestones, cost targets, and launch readiness requirements.

Failure Mode Avoidance & Problem Solving:

• Lead complex engineering and process investigations using the 8D framework to identify and eliminate root causes through rigorous, data-driven analysis.
• Apply Failure Mode Avoidance (FMA) techniques including containment, warranty mitigation, and recurrence prevention.
• Use structured problem-solving tools to validate cause/effect relationships, incorporating measurement system capability and process mapping.
• Implement robust, permanent solutions and control methods to sustain improvements.
• Employ robustness toolsets and issue management methodologies to deliver cost-effective, resilient outcomes.

Systems Engineering:

• Apply systems thinking and engineering principles to address multi-disciplinary challenges.
• Utilise systems engineering methodologies across design, integration, and verification stages.
• Demonstrate expertise in Requirements Management, Systems Modelling, Test Authoring, Testing, Workflow, and Configuration Management.
• Deliver integrated systems that meet customer and stakeholder requirements using appropriate toolsets.
• Creation of design rules and standards for PTSE components and systems.

Geometric Dimensional Control:

• Decompose complex systems into conceptual assembly sequences, defining key locations and fixing strategies.
• Manage variation and tolerance using statistical analysis and six degrees of freedom principles.
• Leverage engineering toolsets to process measurement data and ensure high-quality engineering releases.
• Apply digital tools to support robust component release and maturation throughout launch phases.

Commodity Planning:

• Interpret Programme Assumptions, ReUse strategies, and Commodity Plans to support feature delivery.
• Navigate the critical path of commodity delivery in alignment with the Complex Commodity Delivery System (CCDS) process.
• Apply all phases of Advanced Product Quality Planning (APQP) and Engineering Build Event Readiness (EBER).

Cost & Budget Management:

• Analyse financial data across multiple sources to identify risks and opportunities for cost optimisation.
• Use financial tools to deliver key performance indicators (KPIs) across engineering functions.
• Develop financial risk mitigation strategies using complex datasets and financial processes.

Experience:

• Degree qualified in Mechanical Engineering, Automotive Engineering, or related field.
• Automotive Engineering experience (OEM or Tier 1) – preferred PTSE commodities, minimum a Powertrain commodity.
• Full UK driving licence (for roles based onsite in the UK).
• Strong understanding of materials, manufacturing processes, and automotive systems.
• Experience with FEA, DFMEA, and design validation tools.
• Familiarity with 3Dx or PLM systems (e.g., Teamcenter, TRM).
• Excellent problem-solving, communication, and project management skills.
• Demonstrated commitment to customer love, unity, integrity, growth, impact.

In return for bringing your expertise to our business we offer a competitive salary along with excellent benefits including:

• Pension Scheme – We match employee contribution up to 5% of salary.
• 25 Days’ Holiday.
• Private Health Care.
• Tata Jaguar Land Rover Privilege Scheme - up to 20% off new JLR vehicles.
• Group Income Protection.
• Health Assured – Employee Assistance Program.
• Group Life Assurance.
• Health Shield – Private Health Cash Plan.

If you are passionate about bringing innovation to the projects you work on and want to join a global company, then this is the place for you. Tata Technologies: Engineering a better world.

Tata Technologies would like to thank all applicants for their interest, each application will be reviewed against the set criteria for the role. We would like to advise that only candidates under consideration will be contacted. If you do not hear from us within 10 working days following the closing date it will mean that unfortunately your application has not been successful. We will however retain your details for any suitable future opportunities.