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- Tasks: Join us as a BIW Process Engineer, shaping manufacturing processes and enhancing productivity.
- Company: Tata Elxsi is a global leader in design and technology, driving innovation for top brands.
- Benefits: Enjoy a collaborative work environment with opportunities for growth and skill development.
- Why this job: Be part of a diverse team, making a real impact on product design and technology integration.
- Qualifications: Bachelor's degree in relevant engineering fields and 3-15 years of experience in BIW process planning.
- Other info: This role is office-based in Castle Bromwich, working five days a week.
The predicted salary is between 36000 - 60000 £ per year.
Opportunities unlimited for everyone - be bold, curious, and seek to shape the future. Explore what's possible, discover what you love to do, and find accelerated paths for growth. At Tata Elxsi, You Matter!
Tata Elxsi brings together a global and diverse team of strategic thinkers, consumer insights experts, award-winning designers, technologists, and digital experts in a network of Design Studios, Innovation Hubs, and Centers of Excellence for Digital Technologies. Discover opportunities to work with great teams to help global brands reimagine their products and services—from strategy, insights, and product and service design to technology integration and interaction design.
We are seeking a dynamic individual to fill the role of a BIW Process Engineer. The ideal candidate should possess expertise and experience in the skill sets mentioned below.
Skill Requirements:- Develop layouts and define manufacturing process plans for the BIW area
- Prepare process documents: Sequence of Steps (SOS), Standard Operating Procedure (SOP), PFMEA, and control plans
- Implement lean process planning and improvements to reduce costs and eliminate waste (NVAs)
- Enhance process capability through Poka Yoke and cycle time calculations; recommend appropriate equipment (robots, grippers, fixtures, weld guns, etc.)
- Study ergonomics to eliminate professional hazards and improve productivity
- Utilize digital tools for MBOM, virtual build, process planning, sequencing, validation, and analysis
- Conduct time studies using observations, PMTS tools, and line balancing to determine manpower requirements
- Manage process changes in alignment with design change releases
- Collaborate within the team for integrated solutions to meet customer quality and timeline expectations
- Participate in internal and customer reviews to ensure adherence to expectations and guidelines
- Extensive experience in BIW facility and process planning, line setup for Auto OEMs
- Knowledge of various joining technologies, BIW manufacturing standards, and quality assurance practices
- Proficient in conducting process and tooling trials, time estimations, OEE calculation, and improvement projects
- Experience in cost estimation for manual, semi-automatic, and fully automatic manufacturing lines
- Strong understanding of line layout design, capacity calculations, station design, takt time and cycle time calculations, build sequence, lean principles, and DFM/DFA
- Ability to provide solutions for installation, integration, and line prove-out problems
- Bachelor's degree in Mechanical, Automobile, Industrial, Production Engineering or equivalent
- Strong communication and presentation skills, project management
- Proficient in software: AutoCAD, Teamcenter, Catia, and process authoring tools
No of positions: 2
Experience: 3 -15 years of experience in BIW process & facility planning
Hybrid work: No, 5 days/week from Castle Bromwich office
BIW Process Engineer employer: TATA ELXSI
Contact Detail:
TATA ELXSI Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land BIW Process Engineer
✨Tip Number 1
Familiarise yourself with the latest trends in BIW manufacturing and process planning. Understanding current technologies and methodologies will not only enhance your knowledge but also demonstrate your commitment to staying ahead in the field.
✨Tip Number 2
Network with professionals in the automotive industry, especially those involved in BIW processes. Attend industry events or join relevant online forums to connect with potential colleagues and learn about unadvertised job opportunities.
✨Tip Number 3
Showcase your experience with specific software tools mentioned in the job description, like AutoCAD and Catia. If you have any projects or examples where you've successfully used these tools, be ready to discuss them during interviews.
✨Tip Number 4
Prepare to discuss how you've implemented lean principles in past roles. Be ready to share specific examples of how you've reduced costs or improved efficiency, as this aligns closely with the responsibilities of a BIW Process Engineer.
We think you need these skills to ace BIW Process Engineer
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience in BIW process planning and manufacturing. Use specific examples that demonstrate your expertise in areas like layout design, process documentation, and lean improvements.
Craft a Compelling Cover Letter: In your cover letter, express your enthusiasm for the role and the company. Mention how your skills align with the job requirements, particularly your experience with AutoCAD, Teamcenter, and Catia, as well as your understanding of BIW standards.
Showcase Relevant Projects: If you have worked on specific projects related to BIW processes, include them in your application. Detail your role, the challenges faced, and the outcomes achieved to illustrate your problem-solving abilities.
Proofread Your Application: Before submitting, carefully proofread your application materials. Check for any spelling or grammatical errors, and ensure that all information is clear and concise. A polished application reflects your attention to detail.
How to prepare for a job interview at TATA ELXSI
✨Showcase Your Technical Expertise
As a BIW Process Engineer, it's crucial to demonstrate your knowledge of manufacturing processes and technologies. Be prepared to discuss your experience with layouts, process plans, and tools like AutoCAD and Catia. Highlight specific projects where you implemented lean principles or improved process capabilities.
✨Prepare for Behavioural Questions
Expect questions that assess your problem-solving skills and teamwork. Think of examples where you've collaborated on projects or resolved conflicts within a team. Use the STAR method (Situation, Task, Action, Result) to structure your responses effectively.
✨Understand Tata Elxsi's Values
Familiarise yourself with Tata Elxsi's mission and values. They emphasise boldness, curiosity, and innovation. Be ready to explain how your personal values align with theirs and how you can contribute to their goal of reimagining products and services.
✨Ask Insightful Questions
Prepare thoughtful questions to ask at the end of the interview. Inquire about the team's current projects, challenges they face in BIW process planning, or how they measure success in this role. This shows your genuine interest in the position and the company.
