At a Glance
- Tasks: Operate plant equipment and ensure safe, efficient production processes.
- Company: Join a leading company committed to safety and innovation in manufacturing.
- Benefits: Enjoy bonuses, enhanced holidays, and access to discounts and support services.
- Other info: Flexible shifts and training opportunities for personal growth.
- Why this job: Be part of a dynamic team driving continuous improvement and operational excellence.
- Qualifications: Experience in manufacturing and strong problem-solving skills are essential.
The predicted salary is between 30000 - 40000 £ per year.
As a key member of the Production team, the Shift Process Operator is responsible for helping deliver the safety, production and financial targets for the Barnstone packing operation. Reporting to the Shift Co‑ordinator, the role holder is accountable for the safe, efficient and reliable operation of allocated plant areas, ensuring optimum performance and throughput. The role involves operating plant equipment, including packing lines, blending systems and forklift trucks, alongside supporting maintenance and continuous improvement activities. The role requires flexibility to undertake additional duties such as first‑line maintenance, cleaning and manual handling, ensuring all activities are carried out in line with Tarmac / CRH standards, policies and safe systems of work.
Key Relationships
- Internal Shift Teams
- Production Teams
- Maintenance Teams
- External Contractors
- Health, Safety & Environment
Ensure all work is carried out in line with safe working procedures, risk assessments and STOP processes. Promote and demonstrate strong Health, Safety and Environmental standards. Ensure correct use of PPE at all times. Safely operate mobile and fixed plant within busy and congested areas. Respond to emergencies, including plant isolation (lock‑out), first‑level emergency response and first aid where trained. Report and record accidents, unsafe conditions and environmental incidents and take corrective action.
Operations & Production
- Operate all packing plant equipment to maximise throughput and meet production targets.
- Carry out daily production reporting and ensure all documentation is completed accurately.
- Load and unload HGVs and manage material movements to stock.
- Conduct basic on‑line testing to verify mix design.
- Ensure raw materials and additives are available in the correct locations and quantities.
- Accurately measure and report stock levels.
- Communicate any plant issues, stoppages or throughput limitations to Maintenance before shift end.
Maintenance & Continuous Improvement
- Identify and carry out minor maintenance tasks and adjustments.
- Ensure machinery lubrication is maintained in line with manufacturer specifications.
- Support Root Cause Analysis (RCA) and contribute to improvement actions.
- Work collaboratively with the wider team to drive continuous improvement.
- Review plant and process conditions in line with job plans.
Housekeeping & Compliance
- Maintain high housekeeping standards across the plant and work areas.
- Identify and report poor housekeeping practices.
- Ensure all operational and compliance documentation is completed accurately and on time.
- Work in full compliance with company procedures, policies and regulatory requirements.
Nature & Area of Impact
The Shift Process Operator plays a key role in ensuring production plans are delivered safely and efficiently, contributing to overall site performance and customer demand.
Key Areas of Operation
- Safe operation of packing lines (Adams and Benjamin)
- Cement milling and micro‑cement production
- Sand dryer operations
- Powder blending and feed delivery systems
- Big bag (IBC) filling operations
- Pallet storage and loading
Qualifications, Experience, Skills & Knowledge
- Experience in a busy manufacturing or production environment (Essential)
- Experience operating fast‑moving plant and fault finding (Essential)
- Experience with robotic production lines (Desirable)
- Electrical or mechanical knowledge within heavy industry (Beneficial)
Skills & Knowledge
- Strong Health, Safety and Environmental awareness
- Good IT skills
- Strong problem‑solving and troubleshooting ability
- Mechanical understanding of industrial plant
- Strong communication skills (verbal and written) with clear reporting ability
- Excellent timekeeping and reliability
- Ability to manage and prioritise multiple tasks
- High attention to detail and accuracy
- Ability to make decisions and take appropriate action
Personal Attributes & Behaviours
- Flexible, self‑motivated and positive approach to work
- Strong commitment to Health, Safety and Environmental standards
- Effective team player with strong interpersonal skills
- Willingness to learn and undertake further training
- Reliable, with excellent timekeeping and flexibility to cover shifts
- Proactive and results‑driven mindset
Competencies for Success
- Proactive approach to Health & Safety and safe working practices
- Ability to operate competently across all areas of the Process Operator role
- Confidence to challenge unsafe behaviours and promote best practice
- Strong communication and teamwork skills
- High standards of housekeeping
- Ability to prioritise, make decisions and drive actions
Benefits
- Bonus scheme
- Enhanced holiday entitlement
- Contributory pension scheme
- Access to the Tarmac Reward website with discounts on retailers, holidays, etc.
- Access to our Employee Assistance helpline for free and confidential advice
- Access to join our Employee Communities (religious, ethnic, cultural heritage, LGBTQ+, parents & carers, ability, wellbeing, female voice and menopause)
- Training and development opportunities
- Committed to being a Forces‑friendly employer
Equality, Diversity and Reasonable Adjustments
We celebrate diversity and are committed to creating an inclusive environment for everyone. If you need any reasonable adjustments during the recruitment process, just let us know, we’re here to support you.
Shift Process Operator employer: Tarmac
At Tarmac, we pride ourselves on being an excellent employer, offering a supportive work culture that prioritises health, safety, and employee well-being. As a Shift Process Operator at our Barnstone facility, you will benefit from competitive bonuses, enhanced holiday entitlement, and access to comprehensive training and development opportunities, all while working in a diverse and inclusive environment that values your contributions and promotes continuous improvement.
StudySmarter Expert Advice🤫
We think this is how you could land Shift Process Operator
✨Tip Number 1
Get to know the company culture! Before your interview, do a bit of research on Tarmac and CRH. Understanding their values and how they operate can help you tailor your responses and show that you're a great fit for the team.
✨Tip Number 2
Practice makes perfect! Run through common interview questions related to safety, production, and teamwork. This will help you feel more confident and articulate when discussing your experience in a busy manufacturing environment.
✨Tip Number 3
Show off your problem-solving skills! Be ready to share examples of how you've tackled challenges in previous roles, especially those involving plant operations or maintenance. This will demonstrate your proactive mindset and ability to drive continuous improvement.
✨Tip Number 4
Don’t forget to ask questions! At the end of your interview, have a few thoughtful questions prepared about the role or the team. This shows your genuine interest and helps you assess if the job is right for you. And remember, apply through our website for the best chance!
We think you need these skills to ace Shift Process Operator
Some tips for your application 🫡
Show Your Experience:Make sure to highlight any experience you have in a busy manufacturing or production environment. We want to see how your background aligns with the role of Shift Process Operator, so don’t hold back on those relevant details!
Be Clear and Concise:When filling out your application, keep your language clear and to the point. We appreciate straightforward communication, especially when it comes to your skills and experiences related to operating plant equipment and ensuring safety standards.
Tailor Your Application:Take a moment to tailor your application to the specific job description. Mention your familiarity with health, safety, and environmental standards, as well as any mechanical knowledge you might have. This shows us you’re serious about the role!
Apply Through Our Website:Don’t forget to apply through our website! It’s the best way for us to receive your application and ensures you’re considered for the Shift Process Operator position. Plus, it’s super easy to navigate!
How to prepare for a job interview at Tarmac
✨Know Your Safety Standards
Make sure you brush up on health, safety, and environmental standards relevant to the role. Be ready to discuss how you’ve adhered to these in past positions, as this will show your commitment to safe working practices.
✨Demonstrate Your Technical Skills
Prepare to talk about your experience with plant equipment and any troubleshooting you've done. Highlight specific examples where you operated machinery or handled maintenance tasks, as this will showcase your hands-on experience.
✨Show Your Team Spirit
Since teamwork is crucial in this role, think of examples where you collaborated effectively with others. Be ready to share how you communicated issues or worked together to improve processes, which will demonstrate your ability to fit into their team.
✨Be Ready for Problem-Solving Questions
Expect questions that assess your problem-solving skills. Prepare scenarios where you identified a problem, took action, and achieved a positive outcome. This will highlight your proactive mindset and ability to handle challenges.
