Head of Composite Department

Job Title: Head of Composite Department

Location: Sunreef Shipyard RAK (Ras al Khaimah), UAE

Department: Composite Manufacturing

Employment Type: Full-time 

Job Summary:

The Head of Composite Department will be responsible for leading and overseeing all activities related to composite manufacturing, including the preparation of shop drawings, mold drawings, mold optimization, and industrialization of mold-building processes. This role requires a highly skilled professional with expertise in composite materials, production techniques, and process optimization to ensure efficiency, cost-effectiveness, and high-quality output. The candidate will supervise a team of 20 engineers and must demonstrate strong leadership and organizational skills.

Key Responsibilities:

Design & Engineering:

·      Oversee the preparation of detailed shop and mold drawings using CAD and other relevant software.

·      Develop and optimize mold designs for improved manufacturability, cost reduction, and durability.

·      Work closely with design and engineering teams to ensure manufacturability of composite components.

·      Implement best practices for composite structure design and production efficiency.

Mold Production & Industrialization:

·      Lead the industrialization process of mold manufacturing, optimizing production workflows and material usage.

·      Evaluate and implement automation and lean manufacturing techniques to enhance efficiency.

·      Develop standard operating procedures (SOPs) for mold fabrication and composite manufacturing.

·      Ensure seamless integration between design, engineering, and production teams.

Quality Control & Process Optimization:

·      Establish quality standards and inspection processes for composite components and molds.

·      Monitor and improve production processes to enhance product quality and reduce waste.

·      Implement continuous improvement methodologies to optimize mold-building processes.

·      Ensure compliance with safety, environmental, and industry regulations.

Team Leadership & Development:

·      Supervise and mentor a team of 20 engineers within the composite department.

·      Conduct training and development programs to enhance team skills and knowledge.

·      Foster a culture of innovation, problem-solving, and continuous improvement.

Project Management & Coordination:

·      Collaborate with project managers, designers, and production teams to ensure project deadlines and budgets are met.

·      Manage resources effectively, including materials, labor, and equipment, to maximize efficiency.

·      Maintain clear communication across departments to ensure smooth project execution.

Qualifications & Experience:

·      Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, Naval Architecture, or a related field.

·      Minimum of 5 years of experience in composite manufacturing, mold design, or related roles.

·      Strong knowledge of composite materials, mold-making techniques, and manufacturing processes.

·      Proficiency in CAD software, with good knowledge of SolidWorks and AutoCAD being a plus.

·      Experience with automation, lean manufacturing, and industrialization of composite production.

·      Strong leadership and project management skills.

·      Excellent problem-solving abilities and attention to detail.

·      Strong communication skills to coordinate across departments and with external stakeholders.

Preferred Skills:

·      Knowledge of advanced composite techniques such as vacuum infusion, pre-preg, and RTM.

·      Experience in the marine, automotive, or aerospace industry is a plus.

·      Familiarity with industry regulations and quality standards for composite manufacturing.

If you are a motivated and experienced professional looking to take on a leadership role in composite manufacturing, we invite you to apply for this exciting opportunity.