At a Glance
- Tasks: Safely operate multi-step chemical production processes and ensure quality control.
- Company: Join Sun Chemical, a leader in sustainable packaging and graphic solutions.
- Benefits: Enjoy competitive pay, health benefits, and a supportive work environment.
- Other info: Opportunities for training and career growth in a collaborative team.
- Why this job: Make a real impact in a dynamic industry while developing your skills.
- Qualifications: High school diploma and 4 years of production experience required.
The predicted salary is between 30000 - 40000 £ per year.
Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display technologies, functional products, electronic materials, and products for the automotive and healthcare industries. Together with DIC, Sun Chemical is continuously working to promote and develop sustainable solutions to exceed customer expectations and better the world around us.
Location: Newport, DE
Shift: 2 weeks nights; 2 weeks days and every other weekend
Overview: The Synthesis Operator safely executes multi‑step chemical production processes to meet business needs. This role operates DCS/PLC‑controlled reactions, performs in‑process quality testing, troubleshoots equipment and process issues, maintains accurate documentation, and supports training of new operators while adhering to all safety, environmental, and quality requirements.
Essential Job Functions
- Process Operations & Production: Operate and monitor multi‑step organic synthesis reactions and distillation processes using DCS/PLC systems. Adjust process parameters to maintain safe, efficient, and high‑quality production. Execute daily production activities using SOPs and shift notes; complete batch cards and shift documentation. Maintain housekeeping standards and operate material‑handling equipment (hoists, forklifts).
- Safety & Chemical Handling: Handle hazardous, flammable, and toxic chemicals in compliance with OSHA PSM. Perform LOTO, safe‑work permitting, and emergency response procedures as required. Follow all EHS, Responsible Care®, and ISO 9001:2015 requirements.
- Quality Control & Analytical Testing: Conduct in‑process QC testing (GC, titration, pH, conductivity, wet chemistry). Interpret analytical data and make real‑time process adjustments to meet product specifications.
- Troubleshooting & Equipment Support: Diagnose issues with analytical instruments, process equipment, and control systems. Assist with equipment inspections, calibration checks, and communication of maintenance needs.
- Documentation & Compliance: Maintain accurate batch records, logbooks, and electronic entries in compliance with PSM, ISO, and internal quality systems. Use MES and Microsoft Office for reporting and communication across shifts.
- Training & Continuous Improvement: Serve as a subject matter expert and provide on‑the‑job training to new operators. Participate in RCA, HAZOP, and continuous improvement initiatives using Lean/Six Sigma tools. Communicate safety or quality concerns promptly.
Required Education and Experience
- High School Diploma or equivalent.
- 4 years of production operations experience.
- Ability to lift 50 lbs. and meet physical requirements (standing, climbing, kneeling, ladder use, full vision range).
- Understanding of 5S, visual management, KPIs, and standard work.
- Strong communication and organizational skills.
- Ability to learn Microsoft Office, DCS, and PLC systems.
Preferred Qualifications
- Experience in batch chemical operations.
- Experience in a PSM‑regulated environment.
- Lean/Six Sigma training or certification.
Benefits: We offer a range of market-competitive total rewards that include merit increases, paid holidays, Paid Time Off, medical, dental, vision, short and long term disability benefits, 401(k)+match and life insurance. Eligibility of benefit timing may vary.
Synthesis Operator in Newport employer: sunchemical
Sun Chemical is an exceptional employer that prioritises employee growth and development within a collaborative and safety-focused work culture. Located in Newport, DE, the company offers competitive benefits including merit increases, comprehensive health coverage, and a supportive environment for continuous improvement initiatives. With a commitment to sustainability and innovation, Sun Chemical empowers its employees to make a meaningful impact while enjoying a balanced work-life schedule.
StudySmarter Expert Advice🤫
We think this is how you could land Synthesis Operator in Newport
✨Tip Number 1
Network like a pro! Connect with folks in the industry on LinkedIn, join relevant groups, and don’t be shy about reaching out for informational chats. You never know who might have the inside scoop on job openings.
✨Tip Number 2
Prepare for interviews by practising common questions and scenarios related to synthesis operations. Think about your past experiences and how they relate to the role at Sun Chemical. Confidence is key!
✨Tip Number 3
Showcase your skills! Bring along examples of your work or any relevant certifications to interviews. This will help you stand out and demonstrate your expertise in chemical production processes.
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you’re genuinely interested in joining the Sun Chemical team.
We think you need these skills to ace Synthesis Operator in Newport
Some tips for your application 🫡
Tailor Your Application:Make sure to customise your CV and cover letter for the Synthesis Operator role. Highlight your relevant experience in production operations and any specific skills that match the job description, like handling hazardous materials or using DCS/PLC systems.
Showcase Your Safety Knowledge:Since safety is a big deal in this role, don’t forget to mention your understanding of OSHA PSM and any safety protocols you’ve followed in previous jobs. This will show us that you take safety seriously and are ready to comply with all necessary regulations.
Be Clear and Concise:When writing your application, keep it straightforward and to the point. Use bullet points where possible to make it easy for us to see your qualifications and experiences at a glance. We love a well-organised application!
Apply Through Our Website:We encourage you to submit your application through our website. It’s the best way for us to receive your details and ensures you’re considered for the role. Plus, it’s super easy to do!
How to prepare for a job interview at sunchemical
✨Know Your Chemistry
Brush up on your knowledge of multi-step organic synthesis and distillation processes. Be ready to discuss specific techniques you've used in past roles, especially those involving DCS/PLC systems, as this will show your technical expertise.
✨Safety First!
Familiarise yourself with safety protocols related to handling hazardous chemicals. Be prepared to talk about your experience with OSHA PSM regulations and any safety training you've undergone. This demonstrates your commitment to maintaining a safe working environment.
✨Quality Control Matters
Understand the importance of quality control in production. Be ready to share examples of how you've conducted in-process QC testing and made adjustments based on analytical data. This will highlight your attention to detail and problem-solving skills.
✨Show Your Team Spirit
Emphasise your ability to work collaboratively and train new operators. Share experiences where you contributed to continuous improvement initiatives or participated in Lean/Six Sigma projects. This shows that you're not just a lone wolf but a team player who values growth and development.
