Job Description
We are a well-established, close-knit company specialising in the design and manufacture of high-quality, customer-specific sensors used across a wide range of industries and applications. We are looking for an experienced Engineer with mechanical and electronics knowledge who enjoys a hands-on role and wants the opportunity to make a real difference.
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Responsibilities
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- Manufacturing Support & Troubleshooting
- Provide day-to-day engineering support for manufacturing operations, including thin-film deposition, sensor assembly, test and calibration processes.
- Perform rapid fault finding and root-cause analysis on equipment and process failures to minimise downtime.
- Collaborate with all teams including production, engineering, quality, purchasing and maintenance teams to resolve stoppages, equipment anomalies, supplier failures and yield issues.
- Support new product introduction activities including process development, prototype manufacture and transfer of products into volume manufacturing.
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Quality Assurance & Investigations
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- Support quality with investigations (e.g., NCRs, customer complaints, scrap reduction initiatives) utilising structured problem-solving methodologies (e.g., 8D, Fishbone, 5 Why).
- Capture, analyse and communicate findings from quality investigations, ensuring effective corrective and preventive actions are implemented.
- Analyse manufacturing, test and quality data to identify process variation, improve capability and drive yield improvements.
- Assist with the development and maintenance of process validation, process control plans and manufacturing risk assessments to ensure consistent product quality.
- Ensure all manufacturing processes comply with internal quality management systems and industry standards (e.g. ISO 9001 / ISO 13485).
- Monitor key process metrics, identify trends, implement corrective and preventive actions.
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Process Development & Documentation
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- Develop and document new processes to support manufacturing activities.
- Create, review and maintain technical documentation, including standard operating procedures, work instructions and technical drawings.
- Design and execute DOE (Design of Experiments) to optimise existing processes for yield, throughput and cost reduction.
- Equipment & Continuous Improvement
- Identify and lead projects to improve product quality, manufacturing yield, process robustness, cost and delivery performance.
- Support equipment qualification, installation, commissioning and ongoing performance monitoring.
- Contribute to Lean Manufacturing, 5S and Agile manufacturing initiatives across the production floor, improving safety, ergonomics, responsiveness, collaboration and process flow.
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Qualifications & Requirements
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Education: Degree in Materials Science, Chemical Engineering, Mechanical Engineering, Electrical Engineering, Physics, or a related technical discipline.
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Preferred Experience:
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Experience in a regulated or high-tech manufacturing environment, preferably involving sensors, electronics, medical devices, semiconductors, thin-film technologies or precision assembly.
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Hands-on experience with thin-film deposition equipment and metrology tools.
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Experience in sensor manufacture, calibration and testing.
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Working knowledge of ISO 9001 and/or ISO 13485 quality systems.
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Experience using statistical analysis tools and methods.
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Knowledge of Lean Manufacturing and Six Sigma methodologies.
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Technical Skills:
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Strong aptitude for troubleshooting and electromechanical fault finding.
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Familiarity with quality tools (SPC, FMEA, Root Cause Analysis).
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Technical writing skills for creating clear, concise procedures and reports.
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Soft Skills:
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Strong analytical and problem-solving mindset.
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Effective communication skills across cross-functional teams
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Ability to prioritise activities and work effectively in a fast-paced manufacturing environment.
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Process Engineer in Ipswich employer: Strain Measurement Devices
Strain Measurement Devices is an excellent employer, offering a dynamic work environment in Ipswich where innovation meets collaboration. Employees benefit from a strong focus on professional development, competitive compensation, and a culture that values quality and teamwork. With opportunities to engage in meaningful projects that enhance manufacturing processes, you will find a rewarding career path that supports both personal and professional growth.
Contact Details:
Strain Measurement Devices Recruitment Team