Senior Controls Engineer

Senior Controls Engineer

Full-Time 60000 - 80000 £ / year (est.) Home office (partial)
Story Terrace Inc.

At a Glance

  • Tasks: Design and commission innovative electrical and control systems for automated homebuilding.
  • Company: Join a pioneering company transforming the construction industry with sustainable solutions.
  • Benefits: Competitive salary, share options, generous holiday allowance, and health insurance.
  • Other info: Dynamic work environment with opportunities for growth and collaboration.
  • Why this job: Be part of a mission-driven team making a real impact on housing and the planet.
  • Qualifications: Experience in industrial electrical systems and strong problem-solving skills required.

The predicted salary is between 60000 - 80000 £ per year.

We’re automating homebuilding. Our MicroFactory produces full‑scale framing panels directly on the construction site – wall panels, floor panels, roof panels – manufactured on demand, in sync with the build. No factory. No trucking. No delays. We’ve proven our impact with early customers and are scaling fast across the UK, EU, and US. Backed by visionary leadership and a robust financial foundation, we’re not just building homes – we’re building a better future for people and the planet.

We’re hiring a Senior Controls Engineer to own the electrical, pneumatics and controls discipline for the AUAR MicroFactory: a containerised, robotically‑driven timber framing factory that we deploy with partners across Europe and North America to build low‑carbon homes.

You will own electrical, pneumatic and controls design across the entire MicroFactory. That means the cell‑wide power architecture, the EtherCAT control network, drive and VFD selection, the hardwired safety system, and every sensor and device on the product. You will work hands‑on through commissioning, support deployments on partner sites, and drive continuous improvement on units already in the field. This is a senior role with full ownership of the discipline. You set the standards, write the specs, pick the components, and sign off the system.

What you’ll own:

  • System design
    • Electrical and controls architecture across all sub‑systems.
    • Power architecture supporting a 380–480 V AC, 50/60 Hz, 3‑phase.
    • Mixed protocol design (EtherCAT + EtherNet/IP + IO‑Link) connecting Beckhoff IPC, Festo servo drives, VFDs, Festo valve terminals, and the ABB OmniCore robot controller.
    • Hardwired safety system including a light curtain perimeter system.
    • Wiring schematics, harness designs, and BOMs that are buildable, modular, and transportable.
  • Multi‑region compliance
    • Design and document for UK/EU machinery safety standards and US equivalents (UL 508A, NFPA 79, NEC) in a single panel build wherever practical.
    • Run risk assessments and produce the technical files for CE/UKCA and the equivalent US conformity package where required.
    • Familiar with Machinery Directive 2006/42/EC / Supply of Machinery (Safety) Regulations 2008, EMC Directive 2014/30/EU, Pressure Equipment Directive 2014/68/EU.
  • Build, commission, deploy
    • Lead panel build coordination with suppliers, commissioning, and FAT.
    • Support live MicroFactories with troubleshooting, root cause investigation, and engineering changes.
  • Documentation and lifecycle
    • Own the electrical, pneumatics and controls hardware sections of the V3 Functional Design Specification.
  • Suppliers
    • Select, qualify, and manage external panel builders, harness suppliers, and electrical sub‑contractors.

About You:

  • Significant experience designing, building, and commissioning industrial electrical and control systems for automated machinery or robot cells.
  • Strong experience designing and troubleshooting industrial pneumatics: valve terminals, cylinders, vacuum systems, pressure/flow control, and safe pneumatic dump circuits.
  • Hands‑on expertise with 3‑phase 400/480 V power and industrial Ethernet (EtherCAT essential; experience with EtherNet/IP, IO‑Link useful).
  • Strong working knowledge of servo drives and VFDs.
  • Knowledge of machine safety and applicable standards and regulations.
  • Fluent in producing wiring schematics, panel GAs, and BOMs to a buildable standard.
  • Comfortable on the workshop floor and on customer sites: terminating panels, fault‑finding equipment safely, and running commissioning checklists.
  • Strong written communication. You can produce a technical file, an FDS section, or a service manual that someone else can actually use.
  • Values‑Driven: A strong alignment with AUAR’s mission and values; low‑ego, high‑energy, adaptable, and values‑driven. You live and breathe the product.

Location: London‑based or able to work from our office at least 4 days a week. Occasional requirements to support deployments on customer sites.

Bonus if you have:

  • Demonstrable experience designing for UK/EU compliance (UKCA/CE, EN 60204‑1, IEC 61439) and US compliance (UL 508A, NFPA 79, NEC).
  • Experience with EPLAN (or similar ECAD) for electrical schematic design.
  • ABB OmniCore robot integration experience.
  • Experience with Beckhoff TwinCAT.
  • FAT/SAT experience.
  • Experience designing for containerised, mobile, or relocatable equipment (40 ft HC or similar).

What We Offer:

  • Competitive salary based on experience.
  • Share options so we all grow together.
  • 28 bookable days + bank holidays + seasonal office closure.
  • Health and dental insurance via Bupa.
  • Pension via Smart Pensions.
  • An 11,000 sq ft R&D and demonstration facility in E17, where you work alongside the hardware you’re building for.
  • High autonomy, high accountability, and a team that takes the mission seriously.

Our Values:

  • #ownyourmission — we take responsibility and execute with focus and urgency.
  • #forpeopleandplanet — we strive to do the best for people and planet.
  • #buildtogether — we succeed through deep collaboration with our team, partners, and customers.
  • #gooddesign — we centre good design in everything we do, holistically.
  • #beboldberadical — we think creatively; we are ambitious, bold and radical.

We are committed to creating an equitable, inclusive and diverse workplace. We intend to run an equal, fair and inclusive hiring process. If you feel there is any area we could improve, please let us know at uar.io. We’re proud that nearly 50% of our technical team and 50% of our leadership are women. We believe great work comes from diverse perspectives, and we hire on potential, as much as experience. If part of this role speaks to you, apply. Let’s make housing better, together.

Senior Controls Engineer employer: Story Terrace Inc.

At AUAR, we are not just automating homebuilding; we are creating a vibrant work culture that prioritises innovation and collaboration. As a Senior Controls Engineer, you will enjoy competitive salaries, share options, and generous leave policies, all while working in a state-of-the-art R&D facility in London. With a strong commitment to employee growth and a mission-driven environment, we empower our team to take ownership of their work and contribute to a sustainable future.

Story Terrace Inc.

Contact Details:

Story Terrace Inc. Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Senior Controls Engineer

Tip Number 1

Network like a pro! Reach out to people in the industry, attend events, and connect with potential colleagues on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.

Tip Number 2

Show off your skills! Prepare a portfolio or a presentation that highlights your past projects and achievements. When you get the chance to chat with hiring managers, this will help you stand out and demonstrate your expertise.

Tip Number 3

Practice makes perfect! Get comfortable with common interview questions related to controls engineering. Mock interviews with friends or mentors can help you articulate your experience and show your passion for the role.

Tip Number 4

Don’t forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you’re genuinely interested in being part of our mission to build a better future.

We think you need these skills to ace Senior Controls Engineer

Electrical Design
Pneumatics Design
Controls Architecture
Power Architecture (380–480 V AC, 50/60 Hz, 3-phase)
Mixed Protocol Design (EtherCAT, EtherNet/IP, IO-Link)
Hardwired Safety Systems
Wiring Schematics

Some tips for your application 🫡

Show Your Passion:When you're writing your application, let your enthusiasm for the role and our mission shine through. We want to see that you’re not just looking for a job, but that you genuinely care about building a better future for people and the planet.

Tailor Your CV:Make sure your CV is tailored to the Senior Controls Engineer role. Highlight your experience with electrical and control systems, and don’t forget to mention any hands-on expertise you have. We love seeing relevant skills that match what we’re looking for!

Be Clear and Concise:In your written application, clarity is key! Use straightforward language and avoid jargon where possible. We appreciate well-structured documents that are easy to read, so make sure your points come across clearly.

Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re keen to join our team!

How to prepare for a job interview at Story Terrace Inc.

Know Your Stuff

Make sure you brush up on your knowledge of electrical and control systems, especially those related to automated machinery. Be ready to discuss your hands-on experience with 3-phase power and industrial Ethernet protocols like EtherCAT. This role is all about ownership, so show them you know the ins and outs of the technology they'll be using.

Showcase Your Problem-Solving Skills

Prepare to share specific examples of how you've tackled challenges in previous roles. Whether it's troubleshooting a complex system or leading a commissioning project, having concrete stories will demonstrate your capability and confidence. They want to see that you can think on your feet and adapt to new situations.

Understand Compliance Standards

Familiarise yourself with UK/EU and US compliance standards relevant to the role, such as UL 508A and the Machinery Directive. Be prepared to discuss how you've applied these standards in your past work. This shows that you not only have technical skills but also understand the importance of safety and regulations in engineering.

Align with Their Values

Take some time to reflect on AUAR's mission and values. Think about how your personal values align with theirs, especially around sustainability and collaboration. During the interview, express your passion for building a better future for people and the planet, as this will resonate well with their team culture.