At a Glance
- Tasks: Design and optimise thermal systems for vehicles, ensuring performance and efficiency.
- Company: Join a leading automotive engineering team focused on innovation and sustainability.
- Benefits: Competitive pay, hands-on experience, and the chance to work on cutting-edge technology.
- Why this job: Be part of a dynamic team making a real impact in electric vehicle development.
- Qualifications: Bachelor's in mechanical or thermal engineering; experience in thermal system design required.
- Other info: Immediate start available; must be eligible to work in the UK.
The predicted salary is between 60000 - 84000 £ per year.
We are looking for an innovative and detail-oriented Thermal Design Engineer to join our automotive engineering team. The successful candidate will be responsible for the design, analysis, and optimization of thermal systems and components across vehicle platforms. This includes ensuring optimal performance, energy efficiency, and reliability of thermal systems for propulsion, cabin climate control, battery management, and electronic components.
Key Responsibilities:
- Design and develop thermal management systems and components for electric power systems to go into vehicles.
- Have knowledge of modelling and simulation of thermal behaviour using 1D/3D tools (e.g., GT-SUITE, ANSYS, Flowmaster, CFD tools).
- Evaluate and optimize cooling and heating strategies for batteries, HVAC systems, and electronics.
- Perform thermal analysis to ensure compliance with performance, durability, safety, and regulatory requirements.
- Collaborate with cross-functional teams including Electrical, HVAC, Battery, and Vehicle Integration to align thermal solutions with vehicle architecture.
- Develop and review component specifications, system schematics, and test plans.
- Support prototype builds and perform validation testing (thermal cycling, environmental, performance).
- Interface with suppliers to review designs, material selection, and manufacturing feasibility.
- Drive continuous improvement in system efficiency, weight, cost, and packaging.
Required Qualifications:
- Bachelor’s degree in mechanical engineering, Thermal Engineering, or related discipline.
- Strong experience in thermal system design or development.
- Strong understanding of thermodynamics, heat transfer, and fluid dynamics.
- Proficiency in thermal simulation tools (e.g., GT-SUITE, ANSYS, MATLAB/Simulink, CFD software).
- Experience with automotive development tools and processes (DFMEA, DVP&R, APQP).
- Knowledge of automotive HVAC systems, powertrain cooling, and battery thermal management.
Preferred Qualifications:
- Master’s degree in mechanical or Thermal Engineering.
- Experience in EV or hybrid thermal system development.
- Knowledge of refrigerant systems and regulations (R-134a, R-1234yf, COâ‚‚).
- Familiarity with vehicle testing and thermal instrumentation.
- Experience with system-level integration and thermal controls.
If you have any of the above knowledge and experience, and are interested in hearing more about this opportunity, please apply now!
Note: You must be eligible to work in the UK and sponsorship is not offered for this role.
Thermal Design Engineer employer: RLE International
Contact Detail:
RLE International Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Thermal Design Engineer
✨Tip Number 1
Network with professionals in the automotive engineering field, especially those who specialise in thermal systems. Attend industry events or webinars to connect with potential colleagues and learn about the latest trends and technologies.
✨Tip Number 2
Familiarise yourself with the specific thermal simulation tools mentioned in the job description, such as GT-SUITE and ANSYS. Consider taking online courses or tutorials to enhance your skills and demonstrate your commitment to mastering these tools.
✨Tip Number 3
Prepare to discuss your previous projects related to thermal system design during interviews. Be ready to explain your role, the challenges you faced, and how you overcame them, showcasing your problem-solving abilities and technical expertise.
✨Tip Number 4
Research StudySmarter and our values, particularly in relation to innovation and collaboration. Tailor your conversations to reflect how your background aligns with our mission and how you can contribute to our team’s success.
We think you need these skills to ace Thermal Design Engineer
Some tips for your application 🫡
Tailor Your CV: Make sure your CV highlights relevant experience in thermal system design and development. Emphasise your proficiency with thermal simulation tools and any automotive development processes you've been involved in.
Craft a Compelling Cover Letter: Write a cover letter that showcases your passion for automotive engineering and your specific interest in thermal systems. Mention how your background aligns with the key responsibilities outlined in the job description.
Highlight Relevant Projects: Include specific examples of projects where you designed or optimised thermal management systems. Detail your role, the tools you used, and the outcomes to demonstrate your hands-on experience.
Showcase Collaboration Skills: Since the role involves working with cross-functional teams, mention any past experiences where you collaborated with other departments. Highlight your ability to communicate effectively and align solutions with broader vehicle architecture.
How to prepare for a job interview at RLE International
✨Showcase Your Technical Skills
Be prepared to discuss your experience with thermal simulation tools like GT-SUITE and ANSYS. Highlight specific projects where you successfully designed or optimised thermal systems, as this will demonstrate your technical expertise.
✨Understand the Role's Key Responsibilities
Familiarise yourself with the key responsibilities listed in the job description. Be ready to explain how your previous work aligns with tasks such as evaluating cooling strategies and collaborating with cross-functional teams.
✨Prepare for Scenario-Based Questions
Expect questions that assess your problem-solving skills in real-world scenarios. Think of examples where you had to optimise a thermal system under constraints, and be ready to walk through your thought process.
✨Demonstrate Continuous Improvement Mindset
Discuss any initiatives you've taken to drive efficiency, reduce costs, or improve system performance in your past roles. This shows that you are proactive and committed to enhancing thermal systems.