At a Glance
- Tasks: Lead engineering activities to optimise manufacturing processes and ensure safety compliance.
- Company: Join Nuaire, a leader in sustainable ventilation solutions with a commitment to green practices.
- Benefits: Enjoy 25 days holiday, matched pension contributions, and life assurance.
- Other info: Be part of a dynamic team focused on continuous improvement and sustainability.
- Why this job: Make a real impact on clean air solutions while developing your engineering leadership skills.
- Qualifications: Strong engineering experience in manufacturing and knowledge of PLC systems required.
The predicted salary is between 50000 - 65000 £ per year.
Established in 1966, Nuaire is a UK based ventilation solutions provider designing and manufacturing products for the domestic, commercial, and industrial construction sectors. Our state-of-the-art facilities in Caerphilly operate with minimal impact on the environment, driven by ambitious targets to drive forward green manufacturing practices. Our exceptional teams apply their first-class technical, customer service and manufacturing expertise to understand our customers’ needs and solve today’s ventilation challenges. Our loyal and highly skilled workforce are key to our success in delivering clean air, everywhere. Now part of the Genuit Groups’ Climate Management Solutions (CMS) business unit, Nuaire has ambitious growth plans.
The Role
The Manufacturing Engineering Manager is responsible for the day-to-day leadership and execution of engineering activities across site operations, ensuring safe, efficient, and high-performing manufacturing and facilities environments. This role translates the engineering strategy set by the CMS Operations Engineering Director into operational delivery, driving performance across manufacturing and engineering projects. A critical element of the role is a strong operational understanding of PLC-controlled systems, automated flow lines, and end-to-end manufacturing processes to ensure optimal line performance, reliability, and continuous flow. The role plays a key supporting position in driving Overall Equipment Effectiveness (OEE), ensuring engineering activities directly contribute to improved availability, performance, and quality across all operations.
Responsibilities
- Safety & Compliance
- Lead a Safety First culture across all engineering activities on site
- Ensure compliance with all HSE, statutory, and regulatory requirements
- Drive safe systems of work, risk assessments, and engineering standards
- Engineering Operations Delivery
- Own the daily execution of engineering support to production
- Ensure equipment uptime, reliability, and responsiveness to breakdowns
- Manage and prioritise engineering workload aligned to production needs
- Lead daily engineering reviews and escalation processes
- PLC, Automation & Flow Line Performance
- Develop and maintain strong understanding of PLC-controlled systems and automated equipment
- Support fault finding and problem-solving on PLC-driven manufacturing lines
- Drive optimisation of automated flow lines to improve TAKT, cycle time, and throughput
- Work closely with engineering and controls specialists to enhance system performance and reliability
- Ensure robust documentation, backups, and change control for PLC systems
- Operational Process Optimisation
- Drive understanding of full manufacturing process flow from goods-in to dispatch
- Identify bottlenecks, constraints, and inefficiencies across production lines
- Support line balancing, standard work, and continuous flow principles
- Ensure engineering solutions align with operational needs and production targets
- Track and improve downtime, mean time between failure, and asset performance metrics
- Support lifecycle planning and asset replacement strategies
- OEE Support & Performance Improvement
- Support the development and deployment of OEE measurement across manufacturing areas
- Ensure accurate capture and categorisation of downtime and performance losses
- Work with production teams to analyse OEE losses and identify root causes
- Drive engineering-led improvements to increase equipment availability and reduce breakdown losses
- Support initiatives to improve line performance and reduce micro-stoppages
- Collaborate with Quality and Production teams to reduce defect-related losses
- Provide data-driven insights to support continuous improvement activity
- GBS - Continuous Improvement & Lean
- Identify and deliver process improvements, cost reduction, and efficiency gains
- Lead and support Kaizen activities and CI initiatives, using the GBS Tools
- Embed Lean tools and standardised engineering practices
- Project & Change Implementation
- Support delivery of capital projects and engineering improvements
- Ensure smooth installation, commissioning and handover
- Support new product introduction and operational readiness
- Quality & Standards
- Work closely with Quality to ensure robust engineering standards and processes
- Support development and adherence to Quality Management Systems
- Ensure engineering changes are controlled, documented, and validated
- Team Leadership & Development
- Lead, coach, and develop engineering teams on site
- Drive engagement, accountability, and performance management
- Build capability in maintenance, manufacturing engineering, automation, and CI/GBS tools
- Planning & Collaboration
- Support resource planning and capacity alignment
- Collaborate with Production, Supply Chain, and Quality teams
- Ensure engineering input into planning cycles
- Cost & Budget Control
- Support management of engineering budgets and cost control
- Identify and deliver cost-down opportunities
- Manage contractors and external engineering support effectively
The Person
- Strong engineering leadership experience within a manufacturing environment
- Operational understanding of PLC systems, automation, and fault finding
- Experience working with automated flow lines and continuous production environments
- Proven experience in maintenance, manufacturing engineering, and site services
- Demonstrated ability to improve equipment reliability and operational performance
- Experience supporting OEE frameworks and performance improvement initiatives
- Strong problem-solving and data-driven decision-making capability
- Effective leadership, communication, and team development skills
The Benefits
- 25 days holiday
- Pension contribution matched up to 8%
- Life Assurance 3x base salary
- Genuit sharesave scheme
Here at the Genuit Group we recognise and develop the contribution our people make to the Group’s success and are committed to attracting talent from the widest pool. We have a role to play in making the built environment more sustainable, building a low carbon business ourselves as well as delivering sustainable solutions at scale.
Manufacturing Engineering Manager in Caerphilly employer: Polypipe Group
Nuaire is an exceptional employer located in Caerphilly, offering a dynamic work environment that prioritises safety, innovation, and sustainability. With a strong commitment to employee development, we provide numerous growth opportunities and a supportive culture that encourages collaboration and continuous improvement. Our competitive benefits package, including generous holiday allowance and pension contributions, reflects our dedication to the well-being of our workforce as we strive to deliver clean air solutions across various sectors.
StudySmarter Expert Advice🤫
We think this is how you could land Manufacturing Engineering Manager in Caerphilly
✨Tip Number 1
Network like a pro! Reach out to folks in the manufacturing engineering field, especially those at Nuaire or similar companies. A friendly chat can open doors and give you insights that a job description just can't.
✨Tip Number 2
Prepare for interviews by brushing up on your PLC systems knowledge and automation processes. Be ready to discuss how you've tackled challenges in previous roles, as real-world examples will make you stand out.
✨Tip Number 3
Show your passion for green manufacturing practices! Nuaire is all about sustainability, so share any relevant experiences or ideas you have that align with their mission during your conversations.
✨Tip Number 4
Don't forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, it shows you're serious about joining the team at Nuaire.
We think you need these skills to ace Manufacturing Engineering Manager in Caerphilly
Some tips for your application 🫡
Tailor Your CV:Make sure your CV reflects the skills and experiences that match the Manufacturing Engineering Manager role. Highlight your leadership experience, especially in manufacturing environments, and any specific achievements related to PLC systems and automation.
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about the role and how your background aligns with Nuaire's mission. Don’t forget to mention your understanding of green manufacturing practices and how you can contribute to their goals.
Showcase Your Problem-Solving Skills:In your application, include examples of how you've tackled challenges in previous roles. Whether it's improving equipment reliability or optimising production processes, we want to see your analytical thinking and data-driven decision-making in action!
Apply Through Our Website:We encourage you to apply directly through our website for the best chance of being noticed. It’s straightforward and ensures your application goes straight to the right people. Plus, you’ll find all the details you need about the role there!
How to prepare for a job interview at Polypipe Group
✨Know Your Engineering Stuff
Make sure you brush up on your knowledge of PLC systems and automated flow lines. Be ready to discuss specific examples from your past experience where you've optimised manufacturing processes or solved complex engineering problems.
✨Safety First, Always
Since the role emphasises a Safety First culture, be prepared to talk about how you've implemented safety measures in previous roles. Share any experiences where you led safety initiatives or improved compliance with HSE regulations.
✨Show Your Leadership Skills
As a Manufacturing Engineering Manager, you'll need to lead teams effectively. Think of examples where you've coached or developed team members, and be ready to discuss how you foster engagement and accountability within your team.
✨Data-Driven Decision Making
The job requires strong problem-solving skills and the ability to make data-driven decisions. Prepare to discuss how you've used data to identify inefficiencies or improve equipment reliability in your previous roles. Bring along any metrics or results that showcase your impact.
