Industrial Engineer
Department: Manufacturing
Employment Type: Full Time
Location: Plymouth
Description
Plessey are looking for an Industrial Engineer to improve how work flows through our semiconductor fab, from wafer start to finished product.
Reporting to the Operational Excellence & Industrial Engineering (OE&IE) Manager, you will join a new team leading continuous improvement across the business. You will run the cycle time reduction programme day to day, own the fab capacity model, and use industrial engineering and Lean methods to find and remove bottlenecks, waste and variation, with a focus on improving cycle time, capacity, cost and productivity.
Key Responsibilities
- Run the cycle time reduction programme day to day: set baselines, analyse queue, hold and process time by module, and deliver improvement actions with module teams.
- Own and maintain the fab capacity model, keeping tool, process and loading data accurate and up to date.
- Carry out bottleneck and constraint analysis, and model the effect of product mix, loading and tool availability on capacity and cycle time.
- Map value streams to find waste, and lead kaizen events and improvement projects.
- Analyse equipment performance using OEE and equipment performance metrics, and work with Equipment Engineering to improve tool availability and uptime.
- Develop standard work, line balancing, WIP control and dispatch rules, and layout improvements.
- Define capacity and standard work requirements for new tools, processes and products.
- Investigate performance gaps shown by dashboards, form cross-functional teams, and solve problems using structured tools such as A3, 5 Whys and fishbone.
- Support capacity planning and CAPEX decisions with capacity analysis, simulation and business cases.
- Support 5S activities across the fab.
- Size and track the benefits of improvement work.
- Present at weekly fab performance reviews and monthly IE module reviews, and track actions to closure.
- Coach module and cross-functional teams in Lean and industrial engineering methods.
Skills, Knowledge and Expertise
- Degree in industrial, manufacturing or mechanical engineering, or a related subject, or equivalent industry experience.
- Strong analytical skills (key requirement):able to work through large, complex data sets, find root causes and turn findings into practical improvement actions.
- Proven experience as an industrial or manufacturing engineer in a complex manufacturing environment.
- Strong experience of capacity modelling, cycle time analysis and bottleneck analysis.
- Practical experience of Lean tools, including value stream mapping, standard work, line balancing, 5S and kaizen.
- Structured problem-solving (A3, 5 Whys, fishbone, 8D) and sound statistical analysis.
- Good understanding of OEE and equipment performance metrics.
- Advanced Excel for modelling and analysis.
- Able to lead cross-functional teams and influence at all levels without direct authority.
- Able to present data and recommendations clearly to engineers and senior managers.
Advantage
- Semiconductor wafer fab experience, including SEMI E10 and fab flow concepts such as X-factor and Little's Law.
- Experience with MES data, scheduling and dispatching.
- Experience with Microsoft Power BI or Fabric.
- Lean Six Sigma Green Belt or above.
Benefits
- Pension scheme
- Private medical & dental insurance
- 28 days’ holiday + bank holidays
- Free onsite meals
- Onsite gym
- Relocation support
- Visa support available
#J-18808-Ljbffr
Industrial Engineer in Plymouth employer: Plessey Semiconductors Ltd
Plessey Semiconductors Ltd is an exceptional employer that fosters a collaborative and innovative work culture, particularly for the Finance Systems Lead role. Located in the UK, employees benefit from a supportive environment that encourages professional growth through continuous learning and development opportunities, while also being part of a forward-thinking team dedicated to driving process improvements in finance systems.
Contact Details:
Plessey Semiconductors Ltd Recruitment Team
StudySmarter Expert Advice🤫
We think this is how you could land Industrial Engineer in Plymouth
✨Join Local Manufacturing Groups
Getting involved in local manufacturing groups or associations can seriously boost your visibility. These groups often have insider info on job openings and networking events, plus they help you connect with like-minded folks in the industry. Check out what's happening in your area!
✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Plessey Semiconductors Ltd, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Plessey Semiconductors Ltd specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Plessey Semiconductors Ltd
✨Know Your Manufacturing Processes
Before you walk into the interview with Plessey Semiconductors Ltd, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Plessey Semiconductors Ltd value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
