Senior Process Safety Engineer - Petrochemical

About the Role

Our client, a major player in the petrochemical industry located near East London , Eastern Cape , is seeking an experienced Senior Process Safety Engineer to enhance and maintain the safety integrity of their complex operations. This vital role focuses on implementing and managing robust process safety management (PSM) systems to prevent incidents and ensure regulatory compliance. The ideal candidate will possess extensive knowledge of hazard identification, risk assessment methodologies (e.g., HAZOP, LOPA), safety instrumented systems (SIS), and relevant industry standards. You will work closely with operations, engineering, and management teams to foster a strong safety culture and drive continuous improvement in process safety performance. This is an exceptional opportunity to contribute to the safety and sustainability of critical industrial infrastructure. We are committed to prioritizing safety above all else.

Key Responsibilities

• Lead and participate in process hazard analyses (PHAs) such as HAZOP, LOPA, and What-If studies for new and existing processes.
• Develop, implement, and manage Process Safety Management (PSM) programs and elements (e.g., Management of Change, Mechanical Integrity, Emergency Planning).
• Conduct quantitative risk assessments (QRAs) and consequence modeling.
• Ensure the design and implementation of Safety Instrumented Systems (SIS) meet required safety integrity levels (SIL).
• Review process designs, modifications, and operating procedures to ensure compliance with safety standards.
• Investigate process safety incidents, near misses, and deviations, identifying root causes and recommending corrective actions.
• Develop and deliver process safety training to engineers, operators, and other personnel.
• Maintain process safety information (PSI) and ensure its accuracy and accessibility.
• Stay current with process safety regulations, industry best practices, and emerging technologies.
• Audit compliance with PSM requirements and drive continuous improvement initiatives.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
• Minimum of 8 years of experience in process safety engineering, specifically within the petrochemical, chemical, or oil & gas industries.
• In-depth knowledge of PHA techniques (HAZOP, LOPA), risk assessment methodologies, and consequence modeling.
• Experience with Safety Instrumented Systems (SIS) design and SIL verification.
• Strong understanding of industry standards such as IEC 61511, ISA/ANSI standards, and relevant South African regulations.
• Familiarity with management of change (MOC), mechanical integrity (MI), and pre-startup safety review (PSSR) processes.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong written and verbal communication skills, with the ability to effectively communicate technical safety information.
• Proven ability to influence and collaborate with cross-functional teams.
• Professional Engineer (Pr.Eng) registration is a strong advantage.
• Experience with emergency response planning and execution.

Benefits

• Competitive annual salary with potential for significant bonuses.
• Comprehensive medical, dental, and vision insurance plans.
• Robust retirement savings plan with employer matching.
• Generous annual leave and paid sick leave.
• Opportunities for professional development, certifications, and specialized training.
• Exposure to large-scale, complex petrochemical operations.
• A strong emphasis on safety culture and employee well-being.
• Relocation assistance for qualified candidates to the East London area.
• Access to state-of-the-art safety tools and technologies.

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