At a Glance
- Tasks: Drive manufacturing efficiency and productivity through Lean principles and advanced data analytics.
- Company: Join Piran Technology Group, a leader in advanced manufacturing across multiple innovative sectors.
- Benefits: Competitive salary, opportunities for professional growth, and a dynamic work environment.
- Other info: Be part of a rapidly growing team focused on operational excellence and continuous improvement.
- Why this job: Make a real impact by optimising production processes and implementing sustainable improvements.
- Qualifications: Experience in Lean Manufacturing and strong analytical skills with tools like Power BI and SQL.
The predicted salary is between 34650 - 42350 £ per year.
About Piran Technology Group
Piran Technology Group is a rapidly growing UK advanced manufacturing business specialising in high-performance composite manufacturing and precision CNC machining. Operating across the aerospace, defence, automotive, motorsport and advanced engineering sectors, we manufacture technically demanding components and assemblies for some of the world's most innovative engineering programmes. As our manufacturing operations continue to expand, we are investing in operational excellence, advanced production analytics and continuous improvement.
The Role
We are seeking an experienced and highly analytical Lean Manufacturing & Production Analytics Manager to drive improvements in manufacturing efficiency, productivity and operational performance. This is a hands-on role combining Lean Manufacturing, continuous improvement, advanced data analytics and production planning. Working closely with our Operations Director and production management team, you will be responsible for identifying manufacturing inefficiencies, implementing practical improvements and developing sophisticated analytical tools to monitor and optimise factory performance. We are particularly interested in candidates from automotive OEMs, Tier 1 suppliers, aerospace or similarly advanced manufacturing environments where Lean principles, statistical analysis and data-driven decision-making are embedded in day-to-day operations. We are looking for someone who can not only analyse manufacturing performance but actively improve it, using advanced data capabilities to identify opportunities, implement solutions and demonstrate measurable results.
Key Responsibilities
- Lean Manufacturing & Continuous Improvement
- Lead and implement Lean Manufacturing initiatives to improve productivity, efficiency, manufacturing flow and operational performance.
- Identify and eliminate manufacturing waste, inefficiencies, bottlenecks and non-value-added activities.
- Apply Lean methodologies including 5S, Kaizen, Value Stream Mapping, Standardised Work and structured root-cause analysis.
- Analyse production processes, labour utilisation, cycle times, equipment capacity and material flow to identify improvement opportunities.
- Establish and refine standard manufacturing times, labour requirements and production performance benchmarks.
- Lead continuous improvement projects, working directly with production, engineering and quality teams to implement sustainable changes.
- Quantify and demonstrate improvements through measurable reductions in manufacturing costs, labour hours, waste and production lead times.
- Production Analytics & Business Intelligence
- Independently develop and maintain advanced Power BI dashboards providing detailed visibility of manufacturing performance.
- Utilise Power BI, Power Query, SQL, DAX and advanced Excel to develop sophisticated data models, automated reporting systems and analytical tools.
- Apply programming and scripting capabilities to automate data extraction, processing and reporting.
- Integrate manufacturing information from ERP/MRP systems, production trackers, labour records and quality databases.
- Develop comprehensive production KPIs covering output, labour efficiency, material consumption, scrap, rework, throughput and delivery performance.
- Apply statistical analysis, trend analysis and Statistical Process Control (SPC) techniques to identify process variation and performance improvement opportunities.
- Provide clear, actionable manufacturing intelligence to support operational decisions, capacity planning and continuous improvement.
- Production Planning & Resource Optimisation
- Work with Production Managers to develop and maintain effective daily, weekly and medium-term manufacturing plans.
- Support the allocation and optimisation of labour, skills, equipment and manufacturing resources across production departments.
- Maintain accurate production schedules, resource plans and work-order tracking systems.
- Develop capacity models to identify resource constraints and assess the impact of changing production requirements.
- Monitor actual production performance against plan, identifying potential delivery risks and recommending corrective actions.
- Improve production planning processes through better data visibility, automation and resource utilisation.
Essential Skills & Experience
- Proven experience implementing Lean Manufacturing and delivering measurable continuous improvement projects.
- Strong understanding of manufacturing processes, labour productivity, production flow and operational efficiency.
- Advanced proficiency in Power BI, Power Query, SQL, DAX and Microsoft Excel, with demonstrable experience developing complex dashboards and analytical solutions.
- Strong coding or scripting capabilities, particularly for data manipulation, automation and reporting.
- Experience applying statistical analysis and structured problem-solving techniques to manufacturing performance.
- Understanding of production planning, capacity modelling and resource allocation.
- Ability to translate complex manufacturing data into practical operational improvements.
- A proactive, hands-on approach, with the ability to work effectively with shop‑floor teams and senior management.
Desirable Experience
- Automotive OEM, Tier 1 automotive, aerospace, defence or other advanced manufacturing experience.
- Lean Six Sigma Green Belt or Black Belt certification.
- Manufacturing or Industrial Engineering background.
- Experience with Python, VBA or similar programming languages.
- Experience developing or integrating ERP/MRP and manufacturing information systems.
- Familiarity with AS9100, ISO 9001 or equivalent quality management standards.
What We Expect
This is a role where measurable results and practical improvements are essential. We expect the successful candidate to take ownership of developing our manufacturing analytics capability while actively identifying and implementing opportunities to improve production performance.
Lean Manufacturing & Production Analytics Manager in Newquay employer: Piran Composites
Piran Composites is an exceptional employer, offering a supportive and dynamic work environment where employees can thrive in advanced composite manufacturing. With comprehensive training provided, employees have the opportunity to develop their skills while working on cutting-edge aerospace and defence projects unique to Cornwall. The company fosters a culture of growth and teamwork, ensuring that every team member feels valued and has clear pathways for career advancement.
StudySmarter Expert Advice🤫
We think this is how you could land Lean Manufacturing & Production Analytics Manager in Newquay
✨Join Local Manufacturing Groups
Getting involved in local manufacturing groups or associations can seriously boost your visibility. These groups often have insider info on job openings and networking events, plus they help you connect with like-minded folks in the industry. Check out what's happening in your area!
✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Piran Composites, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Lean Manufacturing & Production Analytics Manager in Newquay
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Piran Composites specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Piran Composites
✨Know Your Manufacturing Processes
Before you walk into the interview with Piran Composites, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Piran Composites value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
