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- Tasks: Lead the development and industrialisation of innovative manufacturing processes for high-volume production.
- Company: Join a cutting-edge company in Oxford, transforming additive manufacturing into reality.
- Benefits: Exciting opportunities for career growth and hands-on experience in advanced manufacturing.
- Why this job: Make a real impact by turning complex builds into market-ready components.
- Qualifications: Experience in manufacturing processes and strong collaboration skills are essential.
- Other info: Mentor junior engineers and work in a dynamic, innovative environment.
The predicted salary is between 48000 - 72000 £ per year.
Location: Oxford, UK
Ready to take additive manufacturing out of the lab and into high-volume production? This is a hands-on, high-impact role for an engineer who thrives on turning complex AM builds into production-ready components at scale.
You will lead the end-to-end development, validation, and industrialisation of secondary manufacturing processes, owning capability, yield, cost, and scalability. From de-powdering and precision EDM to chemical processing and mass finishing, you’ll define what production-ready really means.
A major focus of the role is vacuum filling and hermetic sealing of AM vapour chambers, including dry-out, sealing, and helium leak testing to demanding specifications. This role is about making processes work robustly, repeatedly, and efficiently. You’ll drive automation and scale-up, eliminate bottlenecks, improve cycle times, and reduce operator dependency.
Expect to design fixtures, qualify parameters, write specifications, run DOE and SPC, and lead processes through IQ/OQ/PQ into stable production. You’ll also prepare processes for transfer to contract manufacturers and support quality investigations when things don’t go to plan.
You’ll collaborate closely with design, materials, quality, operations, suppliers, and equipment OEMs, while mentoring junior engineers and training operators on the shop floor. If you have experience taking manufacturing processes from pilot to production and deep hands-on knowledge of vacuum processes, leak testing, micro-joining, EDM, or surface finishing, this is a chance to own critical technology and see your work make it to market.
- Lead the end-to-end development, validation, and industrialisation of secondary manufacturing processes, owning capability, yield, cost, and scalability.
- Work across de-powdering, precision EDM, chemical processing, and mass finishing to define production-ready specifications.
- Focus on vacuum filling and hermetic sealing of AM vapour chambers, including dry-out, sealing, and helium leak testing to demanding specifications.
- Drive automation and scale-up, eliminate bottlenecks, improve cycle times, and reduce operator dependency.
- Design fixtures, qualify parameters, write specifications, run DOE and SPC, and guide processes through IQ/OQ/PQ into stable production.
- Prepare processes for transfer to contract manufacturers and support quality investigations when things don’t go to plan.
- Collaborate with design, materials, quality, operations, suppliers, and equipment OEMs; mentor junior engineers and train operators on the shop floor.
- Apply hands-on expertise to ensure manufacturing processes move from pilot to production.
Qualifications:
- Experience taking manufacturing processes from pilot to production.
- Deep hands-on knowledge of vacuum processes, leak testing, micro-joining, EDM, or surface finishing.
- Strong ability to design, qualify, and validate process parameters; experience with DOE, SPC, and process transfer.
- Ability to collaborate across design, quality, operations, suppliers, and OEMs; comfortable mentoring and training others.
Senior Manufacturing Development Engineer in Oxford employer: Perfect Storm Software, LLC
Contact Detail:
Perfect Storm Software, LLC Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Senior Manufacturing Development Engineer in Oxford
✨Tip Number 1
Network like a pro! Reach out to people in the industry, attend events, and connect with professionals on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.
✨Tip Number 2
Prepare for interviews by practising common questions and showcasing your hands-on experience. Be ready to discuss specific projects where you've taken manufacturing processes from pilot to production – this is your chance to shine!
✨Tip Number 3
Don’t just apply anywhere; focus on companies that excite you! Use our website to find roles that match your skills and interests. Tailor your approach to each company to show them why you're the perfect fit.
✨Tip Number 4
Follow up after interviews! A quick thank-you email can go a long way in keeping you top of mind. Mention something specific from your conversation to remind them of your enthusiasm and expertise.
We think you need these skills to ace Senior Manufacturing Development Engineer in Oxford
Some tips for your application 🫡
Tailor Your CV: Make sure your CV is tailored to the Senior Manufacturing Development Engineer role. Highlight your hands-on experience with vacuum processes and any relevant projects that showcase your ability to take manufacturing from pilot to production.
Craft a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to explain why you're passionate about additive manufacturing and how your skills align with our needs. Don’t forget to mention specific experiences that relate to the responsibilities listed in the job description.
Showcase Your Collaboration Skills: Since this role involves working closely with various teams, make sure to highlight your collaboration skills. Share examples of how you've successfully worked with design, quality, and operations in past roles to drive projects forward.
Apply Through Our Website: We encourage you to apply through our website for a smoother application process. It’s the best way for us to receive your application and ensures you don’t miss out on any important updates from our team!
How to prepare for a job interview at Perfect Storm Software, LLC
✨Know Your Processes Inside Out
Make sure you have a solid understanding of the manufacturing processes mentioned in the job description, especially vacuum filling and hermetic sealing. Be ready to discuss your hands-on experience with these processes and how you've successfully taken them from pilot to production.
✨Prepare for Technical Questions
Expect to face technical questions related to de-powdering, precision EDM, and chemical processing. Brush up on your knowledge of design of experiments (DOE) and statistical process control (SPC), as these are crucial for the role. Practising answers to common technical scenarios can really help you shine.
✨Showcase Your Collaboration Skills
This role involves working closely with various teams, so be prepared to share examples of how you've collaborated with design, quality, and operations in the past. Highlight any mentoring or training experiences you've had, as this will demonstrate your ability to lead and support others.
✨Demonstrate Problem-Solving Abilities
Be ready to discuss specific challenges you've faced in manufacturing processes and how you overcame them. Whether it was eliminating bottlenecks or improving cycle times, showcasing your problem-solving skills will show that you're proactive and results-driven.
