At a Glance
- Tasks: Lead the reliability agenda and improve equipment performance through strategic initiatives.
- Company: Join a leading FMCG company focused on innovation and operational excellence.
- Benefits: Competitive salary, career development opportunities, and a dynamic work environment.
- Other info: Opportunity to develop future engineering talent and drive continuous improvement.
- Why this job: Make a real impact on engineering excellence and sustainability in a fast-paced industry.
- Qualifications: Degree in Engineering and proven leadership experience in maintenance and reliability.
The predicted salary is between 40500 - 49500 £ per year.
The Reliability Manager is responsible for providing strategic and technical leadership for the site’s Reliability, Asset Care, Controls Systems and Condition-Based Maintenance functions. The role is accountable for developing, deploying and governing a world-class reliability framework that delivers sustainable improvements in equipment reliability, asset performance, planned maintenance effectiveness, technical availability and operational efficiency.
The role leads the site reliability agenda through a team comprising Reliability Leads, Control Systems Specialists, the Condition-Based Maintenance Specialist and Asset Care Lead, ensuring engineering standards, compliance requirements and continuous improvement principles are effectively embedded across the site. In addition, the Reliability Manager leads the Engineering compliance programme, ensuring adherence to PepsiCo engineering policies, legal obligations, GEHSMS requirements, Change Control processes, Food Safety standards and applicable governance systems.
The role owns the reliability improvement roadmap, reliability budgets, engineering development programmes and reliability capability across the engineering function whilst supporting strategic business objectives and operational performance.
Responsibilities
- Develop and deploy the site Reliability Strategy aligned to business objectives, engineering functional priorities and PepsiCo standards, delivering sustainable improvements in asset reliability, maintenance effectiveness and technical availability.
- Own site reliability performance through delivery of key KPIs including TE improvement, MTBF, MTTR, Technical Availability, PM Compliance and Equipment Reliability.
- Eliminate chronic equipment losses through Root Cause Analysis, IDA, FMEA, Reliability Centred Maintenance methodologies and structured problem-solving techniques.
- Lead the Asset Care function through the Asset Care Lead, ensuring preventive, predictive and corrective maintenance programmes are executed safely, effectively and to the required quality standards.
- Develop long-term asset care and lifecycle management plans for critical production and utility assets.
- Provide leadership and governance for all site control systems, ensuring robust standards exist for PLCs, SCADA, HMIs, industrial networks, backups, cybersecurity, change control and obsolescence management programmes.
- Own and continuously improve the site’s Condition-Based Maintenance programme, ensuring predictive technologies such as vibration monitoring, thermography and oil analysis are effectively utilised and translated into actionable maintenance interventions.
- Lead Engineering compliance programmes to ensure adherence with legal requirements, PepsiCo engineering standards, permit-to-work systems, GEHSMS, Change Control, Food Safety, BRC, AIB and all associated governance processes.
- Act as a visible role model for engineering safety and operational excellence.
- Develop and maintain a robust Engineering Continuous Improvement and Lean Six Sigma pipeline, delivering performance improvements through reliability initiatives, structured improvement projects and strategic functional objectives.
- Provide leadership, coaching and development for Reliability Leads, Asset Care Lead, Control Systems Specialists and CBM Specialist.
- Develop succession plans, technical capability and future engineering talent pipelines to support current and future business requirements.
- Own reliability and asset care budgets, support development of Annual Operating Plans (AOP) and capital investment proposals, and ensure effective prioritisation of engineering expenditure to maximise business value and return on investment.
- Lead implementation of Engineering Excellence initiatives, PeMM deployment, reliability visual management systems and strategic departmental KPIs.
- Collaborate with Maintenance Managers, Stores Manager, Process Specialists and Operations Teams to execute the overall Engineering strategy.
Qualifications
- Essential Degree or equivalent qualification in Mechanical, Electrical, Automation or Manufacturing Engineering.
- Proven leadership experience managing multidisciplinary engineering teams.
- Strong maintenance and reliability experience within FMCG or manufacturing environments.
- Advanced knowledge of preventive, predictive and Reliability Centred Maintenance methodologies.
- Experience leading Root Cause Analysis, FMEA and equipment loss elimination programmes.
- Strong understanding of asset care systems, lifecycle management and maintenance best practices.
- Working knowledge of SAP PM or equivalent CMMS/EAM systems.
- Excellent communication, stakeholder management and influencing skills.
- Demonstrated capability leading engineering strategy deployment and organisational change.
- Strong analytical skills with the ability to interpret data and convert findings into practical business actions.
Desirable
- Reliability Engineering certification.
- Lean Six Sigma Green Belt or above.
- Experience managing automation, controls and industrial network systems.
- Knowledge of TPM, PeMM or World Class Manufacturing methodologies.
- Experience leading site-wide maintenance and reliability transformation programmes.
Reliability Manager employer: PepsiCo, Inc.
PepsiCo UK is an exceptional employer, offering a dynamic work culture that prioritises team excellence and operational success at our Coventry site. Employees benefit from comprehensive training and development opportunities, fostering personal and professional growth while contributing to meaningful projects that drive continuous improvement and equipment reliability.
StudySmarter Expert Advice🤫
We think this is how you could land Reliability Manager
✨Join Local Manufacturing Groups
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When you find a role at a company you love, like PepsiCo, Inc., apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Reliability Manager
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to PepsiCo, Inc. specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at PepsiCo, Inc.
✨Know Your Manufacturing Processes
Before you walk into the interview with PepsiCo, Inc., brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like PepsiCo, Inc. value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
