Senior Multi-Head Embroidery Machine Operator at MB Embroidery

As a Senior Multi-Head Embroidery Machine Operator at MB Embroidery, you will be responsible for setting up, operating, and maintaining multi-head Happy Japan embroidery machines (6, 8, 12+ heads). You will oversee production schedules, ensure quality control, and train junior operators. This role is ideal for an experienced professional who thrives in a fast-paced, high-output environment and has a keen eye for detail.

Responsibilities

Machine Setup & Calibration:

• Configure multi-head Happy Japan embroidery machines with the correct thread colours, needle types, and tension settings.

• Ensure uniform calibration across all heads and troubleshoot complex embroidery issues.

Production Oversight & Quality Control:

• Oversee daily production schedules in coordination with the production manager.

• Inspect finished embroidered products to ensure accuracy (stitch density, colour matching, and alignment).

• Monitor production efficiency, including thread break frequency and output per hour, ensuring targets are met.

Team Leadership & Training:

• Train and mentor junior machine operators on machine setup, speed optimization, and maintenance best practices.

• Conduct regular team briefings on production targets, machine maintenance, and safety protocols.

Machine Maintenance & Troubleshooting:

• Perform routine cleaning, lubrication, and minor mechanical repairs on embroidery machines.

• Identify and troubleshoot recurring mechanical or software-related embroidery issues to minimize downtime.

• Coordinate with service technicians for complex machine repairs.

Process Improvement & Reporting:

• Recommend workflow improvements, including machine settings and materials usage, to enhance efficiency.

• Maintain logs of machine performance, production outputs, and maintenance records.

• Minimum 5 years of experience operating multi-head Happy Japan embroidery machines, with at least 2 years in a supervisory or senior role.

• Proven ability to meet and exceed production targets in a high-volume embroidery environment.

• Experience leading and managing a team of embroidery operators.

Technical & Mechanical Skills:

• Expertise in thread tensioning, needle selection, hooping techniques, and design registration.

• Strong working knowledge of Happy Japan commercial embroidery machines, maintenance, and advanced embroidery techniques.

• Ability to diagnose and resolve machine issues such as thread breaks, design misalignments, and tension irregularities.

Leadership & Communication:

• Ability to lead and motivate a team in a fast-paced production setting.

• Strong verbal and written communication skills for coordinating with management and team members.

Attention to Detail & Quality Focus:

• Strong focus on stitch consistency, colour accuracy, and minimal material wastage.

• Commitment to upholding strict quality control measures.

Desirable Criteria

Digitizing Knowledge:

• Basic understanding of embroidery digitizing software (e.g., Wilcom, Pulse) for minor on-machine adjustments.

Process Improvement Methods:

• Background in Lean manufacturing or similar process improvement methodologies.

Production Management Skills:

• Experience with production scheduling and inventory management for threads, backings, and other embroidery consumables.

• Annual Salary: £29,000.

• Opportunity to work in a well-established embroidery production facility with state-of-the-art equipment.

• Professional growth and development opportunities within the embroidery industry.

Right to Work Requirement

Applicants must have the right to work in the UK. Sponsorship is not available for this role; however, candidates currently residing in the UK on an eligible visa may be considered for a visa switch.