At a Glance
- Tasks: Develop and optimise extrusion processes while ensuring production readiness and quality standards.
- Company: Join a leading manufacturing company focused on innovation and sustainability.
- Benefits: Competitive salary, health benefits, and opportunities for professional growth.
- Other info: Collaborative environment with a strong focus on health, safety, and environmental standards.
- Why this job: Make a real impact in manufacturing with cutting-edge technology and continuous improvement projects.
- Qualifications: HNC in a technical discipline; experience in extrusion or continuous process manufacturing preferred.
The predicted salary is between 38250 - 46750 £ per year.
The role ensures production readiness through the development and maintenance of process documentation, tooling requirements, equipment specifications, quality controls, and manufacturing standards. The successful candidate will work closely with Operations, Quality, Supply Chain, Product Development, and Maintenance teams to drive process capability, productivity, quality, and cost improvements while maintaining high standards of Health, Safety, Environmental and Quality (HSEQ) performance.
Responsibilities
- Develop, implement, optimize, and sustain extrusion manufacturing processes.
- Lead process validation activities including trials, capability studies, first-off approvals, and process qualification.
- Define and maintain process parameters, control plans, setup standards, and manufacturing specifications.
- Support New Product Introduction (NPI) activities and ensure successful transfer from development into production.
- Develop and maintain Standard Operating Procedures (SOPs), Work Instructions, Risk Assessments, and Process FMEAs.
- Monitor and improve key process metrics including yield, scrap, throughput, OEE, cycle times, energy consumption, and quality performance.
- Investigate process deviations, non-conformances, and customer complaints using structured problem-solving methodologies.
- Identify and implement continuous improvement projects to enhance safety, quality, delivery, productivity, and cost performance.
- Drive root cause analysis and corrective actions using Lean Manufacturing and Six Sigma methodologies.
- Collaborate with Production, Quality, Maintenance, and Engineering teams to resolve technical issues and improve process reliability.
- Lead process capability assessments and establish control measures for critical-to-quality (CTQ) characteristics.
- Develop manufacturing cost models and support capacity planning activities.
- Analyse production data and generate reports to support business decision-making.
- Provide day-to-day technical support to extrusion operations and manufacturing personnel.
- Support training and competency development of operators, technicians, and engineers.
- Participate in HSE initiatives including observations, risk reduction activities, and continuous improvement programs.
- Perform other duties as required by the business.
Safety
- Ensure that the Safety policies and procedures are understood and adhered to, so far as is reasonably practicable, in order to ensure a safe working environment.
Other
- Carry out work in accordance with the Company Health, Safety, Environmental and Quality Systems.
- Perform the assigned tasks with due diligence regarding the Integrated Management Systems on the Company.
- Eliminate waste of whatever form, to suggest the use of more environmentally friendly substances and practices and contribute to the continuous improvement of the environment.
Qualifications
- Minimum HNC in a technical discipline.
- Demonstrable experience in extrusion manufacturing or a related continuous process manufacturing environment.
- Experience developing and optimizing manufacturing processes.
- Strong understanding of process capability, statistical analysis, and manufacturing quality systems.
- Experience with root cause analysis and continuous improvement techniques.
- Proficient in Microsoft Office applications and manufacturing data analysis tools.
Desired
- Bachelor's degree in manufacturing engineering, Mechanical Engineering, Materials Engineering, Polymer Engineering, Chemical Engineering, or equivalent technical discipline.
- Experience with polymer, thermoplastic, elastomer, cable, tubing, or composite extrusion processes.
- Knowledge of extrusion dies, tooling design, material flow, temperature control, cooling systems, and downstream equipment.
- Lean Manufacturing and/or Six Sigma certification.
- Experience with SPC, PFMEA, Control Plans, and APQP methodologies.
- Awareness of automation, PLC controls, and process monitoring systems.
Extrusion Process Engineer employer: Oceaneering
As a leading organisation in the field of non-destructive testing, we pride ourselves on fostering a collaborative and innovative work culture that prioritises employee growth and development. Our NDT Technicians benefit from comprehensive training opportunities, competitive compensation, and a commitment to safety, all while working in a dynamic environment that values their expertise and contributions. Join us in a role that not only enhances your skills but also plays a crucial part in ensuring the integrity and safety of our operations.
StudySmarter Expert Advice🤫
We think this is how you could land Extrusion Process Engineer
✨Join Local Manufacturing Groups
Getting involved in local manufacturing groups or associations can seriously boost your visibility. These groups often have insider info on job openings and networking events, plus they help you connect with like-minded folks in the industry. Check out what's happening in your area!
✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like Oceaneering, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
We think you need these skills to ace Extrusion Process Engineer
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to Oceaneering specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at Oceaneering
✨Know Your Manufacturing Processes
Before you walk into the interview with Oceaneering, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like Oceaneering value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
