At a Glance
- Tasks: Lead hydrogen process design and ensure compliance with safety standards.
- Company: Join a dynamic team at a cutting-edge hydrogen facility.
- Benefits: Competitive salary, performance bonuses, and generous pension contributions.
- Other info: Exciting opportunities for career growth and hands-on experience.
- Why this job: Shape the future of hydrogen operations and drive innovation in energy.
- Qualifications: BEng/MEng in Chemical Engineering and 5+ years in high-hazard industries.
The predicted salary is between 43000 - 51000 £ per year.
We have a fantastic opportunity for a detail driven Senior Process Engineer (Hydrogen – Asset Integrity & Compliance) to join our close‑knit, dynamic team and act as technical authority for a new hydrogen facility. You’ll champion DSEAR, ATEX/UKEX, IEC/BS EN 60079, PSSR and COMAH compliance, lead HAZID/HAZOP/LOPA, and drive performance through robust mass & energy balances, relief sizing and operating envelope optimisation. If shaping safe, reliable, future ready hydrogen operations excites you, we’d love to hear from you today.
Key responsibilities
- Lead process design for hydrogen production, purification, storage, compression and dispensing systems.
- Develop asset strategies, criticality assessments and long‑term lifecycle plans.
- Improve plant performance through operating envelope optimisation and reliability tracking.
- Produce operating manuals, SOPs, alarm/trip philosophies and commissioning documentation.
- Manage technical changes under MOC, ensuring risk evaluation and regulatory compliance.
- Build process models and simulations for design, troubleshooting and optimisation.
- Review supplier packages, datasheets and engineering deliverables for design assurance.
- Support construction and ensure alignment with hazardous‑area and pressure‑equipment requirements.
- Participate in commissioning, validate systems and capture lessons learned.
- Provide operational troubleshooting, root‑cause investigations and optimisation support.
- Define maintenance inputs such as SIL proof tests, inspection intervals and spares.
- Prepare capex/opex budgets, investment plans and maintain compliance with hydrogen‑specific standards.
Knowledge & technical know‑how
- Hydrogen properties and hazards (per ISO/TR 15916); strong fundamentals in heat/mass transfer, thermodynamics, separations, reaction engineering and fluid dynamics.
- Working knowledge of COMAH, DSEAR, and hydrogen standards (ISO 22734 for electrolysers; ISO 19880‑1 for fuelling).
- Understanding of advanced process control and digitalisation (APC, real‑time optimisation, digital twins).
Skills and Experience
- Expert delivery and review of PFDs, P&IDs, datasheets and simulations; strong process‑safety capability including HAZOP leadership and hazard analysis.
- Clear communicator with excellent cross‑functional coordination (design, operations, maintenance, SHEQ) and strong technical decision‑making with MOC governance.
- Proficiency with Aspen HYSYS, UniSim or gPROMS; experience in digital commissioning, data analytics and performance monitoring; mentoring of junior engineers.
- Minimum of 5 years in hydrogen, chemical, refining, energy, gas processing or similar high‑hazard industries.
- Proven delivery from FEED through detailed design, construction and commissioning.
- Demonstrable strong track record in operations support and reliability improvement.
- Exposure to COMAH safety reports, SIL determination or hydrogen‑specific systems (electrolyser/storage/compression/dispensing).
Qualifications
- BEng/MEng in Chemical/Process Engineering (or related).
- Chartered Engineer (CEng) or working towards (IChemE preferred).
- You must have a legal right to work in the UK, be available to work in Leeds, have hands‑on process engineering experience in hydrogen, gas, chemical, energy or other process‑industry environment and have delivered process design or process safety activities such as HAZOP/HAZID, DSEAR zoning, relief system design or process modelling.
£50,000 to £60,000, depending on experience. Permanent, full-time, based in Leeds. 40 hours per week. Performance based bonus. X4 Salary Death in Service. Employer pension contributions up to 10%.
Senior Process Engineer, £50,000 - £60,000 in Leeds employer: N Genenergy
Join our innovative team in Leeds as a Senior Process Engineer, where you'll play a pivotal role in shaping the future of hydrogen operations. We offer a supportive work culture that prioritises employee growth through mentorship and hands-on experience, alongside competitive benefits such as performance-based bonuses and generous pension contributions. With a focus on safety and compliance, you'll have the opportunity to lead critical projects in a dynamic environment that values your expertise and contributions.
StudySmarter Expert Advice🤫
We think this is how you could land Senior Process Engineer, £50,000 - £60,000 in Leeds
✨Tip Number 1
Network like a pro! Reach out to your connections in the hydrogen and process engineering sectors. Attend industry events or webinars, and don’t be shy about introducing yourself. You never know who might have the inside scoop on job openings!
✨Tip Number 2
Show off your skills! Prepare a portfolio showcasing your past projects, especially those related to hydrogen production and compliance. This will give potential employers a clear picture of what you can bring to the table.
✨Tip Number 3
Ace the interview! Research common interview questions for Senior Process Engineers and practice your responses. Be ready to discuss your experience with HAZOP, DSEAR, and other relevant standards. Confidence is key!
✨Tip Number 4
Apply through our website! We’ve got a streamlined application process that makes it easy for you to showcase your qualifications. Plus, it shows you’re genuinely interested in joining our team!
We think you need these skills to ace Senior Process Engineer, £50,000 - £60,000 in Leeds
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Senior Process Engineer role. Highlight your experience with hydrogen systems, compliance standards like DSEAR and COMAH, and any relevant projects you've led. We want to see how your skills match what we're looking for!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're excited about this role and how your background makes you the perfect fit. Don’t forget to mention your hands-on experience in process engineering and any specific achievements that relate to hydrogen operations.
Showcase Your Technical Skills:We’re looking for someone with strong technical know-how, so make sure to highlight your proficiency with tools like Aspen HYSYS or UniSim. Include examples of how you've used these in past roles to drive performance or improve plant reliability.
Apply Through Our Website:We encourage you to apply through our website for a smoother application process. It helps us keep track of your application and ensures you don’t miss out on any important updates. Plus, it shows you’re keen on joining our team!
How to prepare for a job interview at N Genenergy
✨Know Your Hydrogen Inside Out
Make sure you brush up on your knowledge of hydrogen properties and hazards, especially ISO/TR 15916. Being able to discuss DSEAR, ATEX/UKEX, and other compliance standards confidently will show that you're not just familiar with the theory but can apply it practically.
✨Showcase Your Process Design Skills
Prepare to talk about your experience with process design for hydrogen production and related systems. Bring examples of PFDs, P&IDs, and any simulations you've worked on. This is your chance to demonstrate your technical expertise and how you’ve contributed to past projects.
✨Communicate Clearly and Effectively
Since this role requires excellent cross-functional coordination, practice articulating your thoughts clearly. Think about how you can convey complex technical information in a straightforward way, as well as how you’ve successfully collaborated with different teams in the past.
✨Prepare for Scenario-Based Questions
Expect questions that assess your problem-solving skills, especially around HAZOP leadership and risk evaluation. Prepare some scenarios from your previous work where you had to troubleshoot or optimise processes, and be ready to explain your thought process and outcomes.
