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- Tasks: Own and optimise spray drying processes in a dynamic food manufacturing environment.
- Company: Join Müller, a leader in food manufacturing with a collaborative culture.
- Benefits: Competitive salary, annual bonus, life assurance, and clear career progression.
- Why this job: Make a real impact on high-value projects while developing your engineering skills.
- Qualifications: Degree in Chemical or Process Engineering and experience in spray drying.
- Other info: Exciting opportunities for automation and continuous improvement await you!
The predicted salary is between 40000 - 50000 £ per year.
We're recruiting a Spray Drying Process Engineer to join our Skelmersdale site. This is a newly created role due to business demand and growth, playing a critical role in the technical ownership, optimisation and long‑term performance of our spray drying and evaporation processes. This is a hands‑on, site‑based engineering role with real accountability, focused on process stability, asset care, performance improvement and technical problem‑solving within a complex food manufacturing environment.
You'll act as the technical escalation point for spray dryers and evaporators, working closely with Engineering, Operations, Quality and CI teams to reduce losses, improve efficiency, and drive continuous improvement.
Responsibilities- Technical ownership of spray dryers, evaporators and associated powder handling systems
- Develop and embed preventative maintenance strategies and asset care standards
- Create, standardise and maintain SOPs, critical process parameters and set points
- Lead dryer top‑loss reviews and performance improvement activities
- Use data analysis, root‑cause analysis and process modelling to drive OEE, yield and energy improvements
- Act as technical escalation lead for drying‑related operational issues
- Support investigations into quality deviations, contamination events and equipment failures
- Build and maintain a full technical drawing and P&ID library for drying systems
- Identify and deliver opportunities for automation, digitalisation and advanced process control
- Develop and manage critical spares strategies for drying assets
- Lead or support capital projects including scope development, business cases and commissioning
- Work with OEMs, suppliers and contractors to optimise equipment performance
- Degree‑qualified in Chemical Engineering, Process Engineering or similar (or equivalent experience)
- Strong experience working with spray drying and evaporation processes (food, dairy, powders or similar)
- Proven background in process optimisation, performance improvement and problem‑solving
- Working knowledge of OEE, CI tools (DMAIC, 5 Whys, A3, Fishbone)
- Comfortable operating in a fast‑paced manufacturing environment
- Strong stakeholder engagement skills across Engineering, Operations and Quality
- Confident working as a technical authority and challenging where required
- Experience in food manufacturing or a regulated environment is highly desirable
- A technically impactful role with genuine ownership and visibility
- Opportunity to work on complex, high‑value spray drying assets
- Investment in engineering capability, capital projects and automation
- A collaborative site culture with strong CI and engineering focus
- Competitive salary and benefits package
- Clear development and progression opportunities within Müller Engineering
- 4 x life assurance
- 10% annual bonus – based on company targets
Process Engineer - Spray Drying employer: Müller UK & Ireland
Contact Detail:
Müller UK & Ireland Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Process Engineer - Spray Drying
✨Tip Number 1
Network like a pro! Reach out to people in the industry, attend relevant events, and connect with professionals on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.
✨Tip Number 2
Prepare for interviews by practising common questions related to process engineering and spray drying. We recommend doing mock interviews with friends or using online resources to boost your confidence and refine your answers.
✨Tip Number 3
Showcase your problem-solving skills! Be ready to discuss specific examples of how you've tackled challenges in previous roles, especially in food manufacturing. This will demonstrate your hands-on experience and technical expertise.
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, we love seeing candidates who are genuinely interested in joining our team at Müller Engineering.
We think you need these skills to ace Process Engineer - Spray Drying
Some tips for your application 🫡
Tailor Your CV: Make sure your CV is tailored to the role of Spray Drying Process Engineer. Highlight your experience with spray drying and evaporation processes, and don’t forget to mention any relevant qualifications or projects that showcase your skills in process optimisation and problem-solving.
Craft a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to explain why you’re the perfect fit for this role. Talk about your hands-on experience, your technical ownership skills, and how you can contribute to our continuous improvement efforts at the Skelmersdale site.
Showcase Your Problem-Solving Skills: In both your CV and cover letter, make sure to highlight specific examples where you've successfully tackled technical challenges. We love seeing how you’ve used data analysis and root-cause analysis to drive improvements in past roles.
Apply Through Our Website: We encourage you to apply directly through our website. It’s the best way to ensure your application gets into the right hands. Plus, you’ll find all the details you need about the role and our company culture there!
How to prepare for a job interview at Müller UK & Ireland
✨Know Your Spray Drying Inside Out
Make sure you brush up on your knowledge of spray drying and evaporation processes. Be ready to discuss specific techniques, challenges, and solutions you've encountered in previous roles. This will show that you're not just familiar with the theory but have practical experience too.
✨Showcase Your Problem-Solving Skills
Prepare examples of how you've tackled technical issues in the past. Use the STAR method (Situation, Task, Action, Result) to structure your answers. This will help demonstrate your analytical skills and ability to drive performance improvements in a complex environment.
✨Engage with Stakeholders
Since this role involves working closely with various teams, think about how you've successfully engaged with stakeholders in the past. Be ready to share experiences where you collaborated with Engineering, Operations, or Quality teams to achieve common goals.
✨Be Ready for Technical Questions
Expect some in-depth technical questions related to OEE, CI tools, and process optimisation. Brush up on these concepts and be prepared to discuss how you've applied them in real-world scenarios. This will show that you can handle the technical ownership aspect of the role.