Composite Manufacturing Process Engineer in Towcester

The Cadillac Formula 1® Team is what happens when history, purpose and daring talent come together. Backed by TWG Global and GM, our team is uniquely positioned to disrupt Formula 1®, bringing a fresh perspective and an unrelenting drive for success. We have the energy of a start‑up, with the ideas and originality of a business that always wants to lead, never wants to follow.

We’re building everything from the ground up, from a high‑performance car to an inclusive, values‑driven culture. We show bold ambition. We combine leadership in innovation with excellence in execution. We are one team. We have the freedom to think differently, the opportunity to shape process and practice, an ego‑free environment where people thrive on being challenged by those around them. A historic name behind us. Career‑defining moments ahead. A New Chapter Begins. Fueled by bold ambition, play your part in getting us on the grid.

The Composite Manufacturing Process Engineer is responsible for developing, optimizing, and supporting high performance composite manufacturing processes for F1® components. The role ensures that prepreg layup, cure cycles, trimming, bonding, and inspection processes deliver the highest quality, fastest turnaround times, and maximum repeatability to support car build and race operations. A key aspect of this role includes ownership of laser projection systems used for accurate ply placement and digital work instruction delivery.

• Develop, refine, and document composite manufacturing processes for F1® structural and non‑structural components
• Optimize manufacturability, cycle time, quality, and scrap across layup, cure, trim, bonding, and assembly
• Validate new materials, processes, and manufacturing improvements
• Set up, program, validate, and troubleshoot laser projection systems; drive technician training and repeatability
• Lead digitalization of composite processes via laser projection, CAD‑led workflows, and PLM/MES integration
• Provide hands‑on technical support and collaborate with Design and Performance to ensure DFM without performance compromise
• Develop and control autoclave cure profiles, vacuum/pressure monitoring, and support non‑conformance investigations
• Specify, review, and support composite tooling, fixtures, and commissioning of new equipment
• Lead process verification, capability studies, SPC‑driven decision making, and continuous lean improvements

Requirements: Driven by high performance. What do you need to bring to the team?

• Strong knowledge of composite materials, prepreg processes, and autoclave/oven curing
• Hands‑on experience with laser projection systems (setup, programming, calibration)
• Proficient in CAD/PLM environments (CATIA, NX, Teamcenter, or equivalent)
• Demonstrated experience writing clear, usable manufacturing documentation
• Strong analytical and problem‑solving skills
• Able to work to extremely tight deadlines in a fast‑paced F1® environment
• Familiarity with automated cutting systems and laser‑ply technologies
• Understanding of bonded assemblies, metallic inserts, and composite‑to‑metal joining

The Cadillac Formula 1® Team challenges conventions and redefines success through bold ambition, cutting‑edge innovation, and an unwavering commitment to precision and excellence—on and off the track. This includes offering industry‑leading pension, generous time off and, as part of a global brand, huge potential for career development.

As an equal opportunities employer, we are committed to the equal treatment of all current and prospective employees and do not condone discrimination on the basis of age, disability, sex, sexual orientation, pregnancy or maternity, race or ethnicity, religion or belief, gender identity or marriage and civil partnership. We aspire to have a diverse and inclusive workplace and strongly encourage suitably qualified applicants from a wide range of backgrounds to apply.

At The Cadillac Formula 1® Team, all Team Members are expected to actively support and uphold our policies and procedures, including those focused on Environmental responsibility, Sustainability initiatives, Inclusion and Health and Safety practices. Please note that additional security checks may be required as part of the recruitment process. This may include a background check covering a minimum of the past five years and a criminal record check.