At a Glance
- Tasks: Lead the development and optimisation of manufacturing processes for advanced aerospace products.
- Company: Join a leading aerospace manufacturer in Wolverhampton with a focus on innovation.
- Benefits: Competitive pay, long-term contract, and exposure to cutting-edge technologies.
- Other info: Collaborative environment with excellent opportunities for career growth and skill development.
- Why this job: Make a real impact on future aircraft programmes and advanced Flight Control Actuation Systems.
- Qualifications: Experience in aerospace or regulated manufacturing, with strong NPI and APQP knowledge.
The predicted salary is between 40 - 40 £ per hour.
Morson are recruiting for a Manufacturing Engineer – NPI & Industrialisation to join a leading aerospace manufacturing organisation based in Wolverhampton, supporting the development and manufacture of advanced Flight Control Actuation Systems within the Civil Value Stream. This is a technically focused and delivery-driven role where you will play a key part in the industrialisation of next-generation aerospace products, ensuring manufacturing readiness from early design phases through to production launch.
Working at the forefront of New Product Introduction (NPI), you will lead the development, validation and optimisation of manufacturing processes, ensuring products are designed for manufacture, assembly and automation. You will collaborate closely with Design Engineering, Quality, Supply Chain, Operations, Programmes and external suppliers to deliver robust, lean and capable manufacturing solutions. This is an excellent opportunity to work within a Tier 1 aerospace environment supporting complex electromechanical systems, advanced manufacturing technologies and future aircraft programmes.
Key Responsibilities
- Lead New Product Introduction (NPI) and industrialisation activities, ensuring manufacturing readiness is achieved to programme milestones.
- Develop, implement and optimise manufacturing processes that deliver safety, quality, cost and delivery objectives.
- Lead APQP activities including: Process Flow Diagrams, PFMEA, Control Plans, Process Validation, Production Readiness Reviews.
- Establish and manage Manufacturing Readiness Levels (MRLs) and drive mitigation plans for manufacturing risks.
- Use SPC, capability analysis and structured problem-solving techniques to improve process capability and manufacturing performance.
- Define manufacturing methods, routings, Bills of Materials (BOMs), standard work and process documentation.
- Work closely with Design Engineering teams to ensure Design for Manufacture (DFM), Design for Assembly (DFA) and Design for Automation principles are incorporated within product designs.
- Evaluate and implement manufacturing technologies, automation solutions and machine vision systems.
- Lead manufacturing trials, process qualification and validation activities including first article support and capability studies.
- Support supplier industrialisation activities, capability assessments and Make vs Buy evaluations.
- Act as a technical interface between customers, suppliers and internal stakeholders.
- Support continuous improvement initiatives and manufacturing technology roadmaps.
- Apply process risk reduction methodologies including PFMEA and other recognised risk management tools.
- Support the development of manufacturing standards, specifications and engineering procedures.
Requirements
- Experience within aerospace, defence or other highly regulated manufacturing environments.
- Proven experience delivering New Product Introduction (NPI), industrialisation or manufacturing transfer programmes.
- Strong understanding of APQP methodologies including PFMEA, Control Plans and process validation.
- Experience developing and implementing manufacturing processes and production systems.
- Strong understanding of engineering drawings, technical specifications and manufacturing requirements.
- Experience working with cross-functional teams, suppliers and equipment providers.
- Knowledge of Design for Manufacture (DFM), Design for Assembly (DFA) and Design for Automation principles.
- Understanding of Lean Manufacturing and continuous improvement methodologies.
- HNC/HND, Degree or equivalent experience in Manufacturing, Mechanical, Production or Aerospace Engineering.
- Strong stakeholder management and problem-solving capabilities.
Desirable
- Aerospace assembly and test experience, ideally supporting flight control, actuation or electromechanical systems.
- Experience developing or industrialising welding and joining processes.
- Knowledge of Manufacturing Readiness Levels (MRLs).
- Experience with SPC, process capability studies and variation reduction techniques.
- Machine vision systems, automated inspection or advanced manufacturing technologies experience.
- Knowledge of special process qualification and control requirements.
- Lean Six Sigma qualification or equivalent practical experience.
- Project management training or qualifications (PRINCE2, APMP or equivalent).
- Degree in Aerospace, Mechanical or Manufacturing Engineering.
This position sits within a major aerospace programme focused on the industrialisation and manufacture of advanced Flight Control Actuation Systems for future aircraft applications. The role is heavily focused on NPI, manufacturing readiness and industrialisation, requiring a hands-on engineer capable of influencing design, developing manufacturing processes and driving production capability improvements. Working closely with internal engineering teams, operations, suppliers and customers, you will help bridge the gap between product design and successful production delivery, ensuring robust and scalable manufacturing solutions are implemented from day one. Candidates with backgrounds in aerospace, defence, automotive or other highly regulated manufacturing sectors, particularly those with experience in NPI, APQP, process validation and production system development, are strongly encouraged to apply.
What's on Offer
- Competitive hourly rate: £30–£40 per hour PAYE.
- Long-term contract opportunity within a leading aerospace organisation.
- Opportunity to work on advanced Flight Control Actuation Systems and future aircraft programmes.
- Exposure to NPI, industrialisation, automation and advanced manufacturing technologies.
- Collaborative engineering environment with strong stakeholder engagement.
- Opportunity to influence product design, manufacturing readiness and production capability from concept through to launch.
- Site-based role in Wolverhampton with exposure to cutting-edge aerospace technology and innovation initiatives.
Manufacturing Engineer - NPI in Birmingham employer: Morson Edge
As a leading player in the Energy Sector, our company offers an exceptional work environment in Bridgwater, Somerset, where you can thrive as a Welding / NDT Field Engineer. We pride ourselves on fostering a collaborative culture that prioritises employee growth and development, alongside competitive daily rates and the potential for contract extensions until December 2026. Join us to be part of a dynamic team dedicated to making a meaningful impact in the energy industry.
StudySmarter Expert Advice🤫
We think this is how you could land Manufacturing Engineer - NPI in Birmingham
✨Tap into Aerospace Communities
Join aerospace engineering forums and social media groups. These spaces are often buzzing with opportunities, and you'll get to know industry pros who can give insider tips on temporary roles at places like Morson Edge.
✨Be Ready for Seasonal Hiring
Keep an eye out for seasonal hiring windows when big projects ramp up. Many companies in aerospace will bring in temporary staff for peak times, so it’s worth checking back regularly for opportunities at places like Morson Edge.
✨Showcase Your Skills at Events
Attend industry events or job fairs focused on aerospace; these can be great places to meet recruiters and hiring managers face-to-face. Bring your A-game, and don’t hesitate to mention your interest in temporary positions.
✨Apply through Our Website
When you find temp roles listed on our website, apply directly! It shows you're genuinely interested in the position at Morson Edge and makes it easier for their team to spot your application.
We think you need these skills to ace Manufacturing Engineer - NPI in Birmingham
Some tips for your application 🫡
Show Off Your Relevant Projects:When applying for a temporary role in aerospace engineering, make sure to highlight any relevant projects you've worked on. Include details about your role, the technologies or methodologies used, and the impact of your work. This not only demonstrates your hands-on experience but also your understanding of the field.
Tailor Your CV to Engineering Standards:Your CV should follow industry conventions, so make sure it's structured to showcase your technical skills, like CAD software or simulation tools. Also, include any certifications relevant to aerospace engineering, as these can make a strong impression on Morson Edge.
Inject Some Personality into Your Cover Letter:Since this is a temporary role, we want to see why you're excited about this opportunity with Morson Edge. Let your personality shine through your cover letter, perhaps by discussing why aerospace engineering fascinates you or sharing a project that ignited your passion. We want to see your motivation and enthusiasm!
Highlight Teamwork and Communication Skills:Aerospace engineering often involves collaboration, so be sure to showcase your teamwork and communication skills in your written application. Use examples that demonstrate how you've effectively worked with others, especially in high-pressure situations, as this will resonate well with Morson Edge.
How to prepare for a job interview at Morson Edge
✨Brush Up on Your Technical Knowledge
Given you're aiming for a role in aerospace engineering, make sure you’re clear on key principles relevant to the role. Expect to tackle questions about materials, aerodynamics, and engineering principles. Revisit any projects or concepts you’ve studied, especially those that highlight problem-solving in design processes.
✨Showcase Relevant Projects in Your Portfolio
Even for a temporary role, it's crucial to present any relevant aerospace projects you’ve worked on. We should be ready to discuss the tools you used, the methodology behind your designs, and the specific outcomes. It's your chance to showcase not just your skills but also your passion for engineering.
✨Understand the Temporary Nature of the Role
Since this is a temporary position, we want to be prepared to discuss how we can quickly add value to the team. Be ready to articulate what you can bring to the company during this short-term engagement and show eagerness to learn and adapt quickly within the environment at Morson Edge.
✨Prepare for Practical Technical Assessments
Expect potential technical assessments where you might need to solve engineering problems or even design a small project on the spot. We should practice common scenarios that could arise in aerospace to demonstrate our hands-on ability, whether it's through CAD software or analytical thinking.
