Production Operative – Sheet Metal in Malvern

Location: Pickersleigh Rd, Malvern WR14 2LL

Morgan Motor Company has been handcrafting sports cars since 1909 and is one of the world’s pre‑eminent coachbuilders. Pioneering its unique blend of traditional craftsmanship and modern technology, every Morgan sports car is handmade to order. The historic home of Morgan is at Pickersleigh Road in Malvern Link, Worcestershire. This is the only place in the world where Morgan cars are built. Steeped in history, the hallowed red brick buildings are home to one of the most unique automotive production facilities in the world.

Morgan sports cars are hand‑crafted using three core elements: ash, aluminium, and leather. Every car is entirely unique, built to the highest standards by passionate craftsmen and women, whose skills are handed down through generations and perfected over a lifetime, bringing together heritage, innovation, and cutting‑edge technology. Morgan’s model line‑up comprises Super 3, Plus Four, and Supersport. All models are characterised by their driving experience, and regardless of the model chosen, every journey in a Morgan is a joyful adventure.

Morgan employs over 200 people at its Malvern factory and distributes via a network of approximately 70 dealers globally, with export markets representing around 70% of production demand annually. Morgan is an inclusive organisation that provides a welcoming environment for everyone. We celebrate the diversity of our community and embrace equal opportunities for all by promoting a workplace that is free from discrimination of any kind. We encourage job applications from all and actively seek to add fresh perspectives and new ideas to our hardworking and passionate workforce.

The Role:

We are seeking a skilled Sheet Metal Specialist to join our Sheet Metal Department, where you will play a key role in producing hand‑crafted body panels for our prestigious range of vehicles. This is an exciting opportunity to work with traditional, time‑honoured techniques to create high quality automotive parts that contribute to the iconic Morgan Motor Company legacy.

In this role, you will manipulate pre‑formed panels and craft complete coach‑built bodies and bonnets, ensuring they are ready for the assembly process. As a member of our skilled team, you will be entrusted with producing parts that meet the exacting standards of Morgan craftsmanship and quality.

Key Responsibilities

• Manufacture body panels using traditional sheet metal techniques to create bespoke components.
• Hammer form components, shaping both part and fully pressed elements to precision.
• TIG weld body panels (mainly Aluminium) with meticulous attention to detail, maintaining quality and strength.
• Prepare assembled bodies and panels for the painting process, ensuring perfect fit and finish.
• Perform a variety of general sheet metal and fabrication tasks in line with production requirements.

Skills, Knowledge, Experience, and Qualifications

• Proven Sheet Metal, Fabrication, and Welding credentials (e.g., City & Guilds, NVQ, or similar qualifications).
• Expert TIG/MIG welding skills, with a deep understanding of welding distortion and how to avoid it.
• Experience manufacturing automotive body panels, particularly for the niche automotive sector, ensuring a high standard of craftsmanship.
• Skilled in preparing BIW (Body in White) assemblies for paint, ensuring components are prepared with precision.
• Ability to read and interpret engineering drawings and apply them to practical tasks.
• Previous experience in automotive manufacturing and working within a structured production environment is advantageous.
• Ability to stay focused and maintain high‑quality output during repetitive tasks while adhering to set time standards.
• Familiarity with using manufacturing jigs and working to established production standards.

The Person:

We are looking for an individual who takes real pride in their craftsmanship, with a passion for delivering exceptional quality in every panel and part they create. You’ll be part of a team that strives for excellence and efficiency, but also have the autonomy to work individually and ensure that weekly production targets are met, all while upholding Morgan’s renowned quality standards.

The ideal candidate will be:

• Enthusiastic, with a resourceful and flexible approach to problem‑solving.
• Reliable and self‑motivated, with a positive and proactive outlook.
• Able to maintain focus in a fast‑paced manufacturing environment, consistently delivering top‑quality results within job‑specific standard times.
• A team player, able to collaborate and communicate effectively with colleagues across departments.

If you’re passionate about working with traditional automotive manufacturing methods and want to contribute to the creation of iconic Morgan vehicles, we’d love to hear from you.

Benefits & Rewards

• 37.5 hours per week, Monday to Friday
• 247.5 hours holiday.
• Standard Life Pension Scheme (5% contribution from Morgan).
• Life cover (2x annual salary).
• Octopus Electric Vehicle Salary Sacrifice Scheme.
• Charity payroll giving scheme.
• BUPA private medical insurance (single, couples, and family cover available).
• BHSF Health Cash Back Plan.
• Enhanced paternity, maternity & sick pay.
• 24/7 Employee Assistance Programme.
• On‑site mental health first aiders and support.
• Cycle to Work Scheme.
• Staff Engagement & Community
• Staff discount on vehicles, parts, merchandise & tours.
• Free entry to Morgan events for staff and families.
• Long service awards & birthday gifts.

Inclusivity Statement

At Morgan Motor Company, we are committed to fostering a diverse and inclusive workplace. We celebrate individuality and provide equal opportunities for all, creating an environment where everyone feels valued, respected, and empowered. We actively encourage applications from individuals of all backgrounds, experiences, and abilities, ensuring our workforce reflects the diversity of the communities we serve.