Metrology Engineer in Redditch

This role provides operational metrology support for precision measurement across forging, machining, and assembly operations. The position is responsible for supporting the development and implementation of a world-class metrology strategy that strengthens our measurement systems and capabilities and supports long-term business objectives.

Key Responsibilities:

• Carry out dimensional inspections of forged and machined aerospace components using blue-light scanning systems, CMMs, and other metrology tools.
• Develop, optimise, and maintain inspection programs and workflows to support Machining, Forge, and Aerostructures value streams.
• Perform detailed analysis of 3D measurement data, including surface deviation reports, GD&T evaluation, and process trend analysis, to support quality and engineering decisions.
• Provide metrology support for NPI projects, including measurement feasibility and inspection method development for new forgings and machined parts.
• Problem-solve measurement issues and support Engineering with root-cause analysis, capability studies, and process improvement activities.
• Work closely with Production, Quality, and Engineering teams to ensure that measurement strategies align with customer requirements.
• Support the implementation of the metrology strategy to transition to improved workflows, better data integrity, consistent measurement processes, and equipment and software upgrades.
• Maintain calibration and operational readiness of all metrology equipment, ensuring compliance with AS9100 and customer-specific standards, including master samples.
• Produce clear and accurate technical reports that help teams understand dimensional performance and drive quality improvements.
• Coach and support operators in the correct use of metrology tools and interpretation of measurement results.
• Implement SPC analysis through the introduction of measurement data management tools.

Experience:

• Proven capability with blue-light 3D scanning systems, including fixture setup and scanning methodology.
• An understanding of metrology principles, GD&T, alignment methods, datum strategies, and tolerance evaluation.
• Ability to confidently read technical drawings, understand aerospace tolerances, and work with complex CAD data.
• Strong problem-solving skills and ability to communicate measurement findings clearly to the engineering team management.
• Ability to analyse detailed SPC data methodically and consistently to conclude.
• Ability to work independently and proactively manage priorities.
• Hands-on experience with Zeiss Inspect (GOM Inspect / Zeiss Quality Suite).
• Experience using CMMs (Zeiss, Mitutoyo, Hexagon, or similar) and portable metrology equipment.
• Experience supporting machining and forging environments, ideally in aerospace or high-integrity manufacturing.
• Experience in measurement data management software such as PiWeb or MeasureLink.
• The application of APQP, DFM, 8D, and other core engineering tools.
• Experience with PC-DMIS, Calypso, Zeiss Inspect programming, or similar metrology software.

Qualifications:

• Degree or equivalent experience within Manufacturing Engineering, Mechanical Engineering, Aerospace Engineering, or relevant subject.
• Professional Engineering status (e.g., EngTech, IEng, CEng) registered with an Engineering Council-affiliated Institution.

This job description is not intended to be an exhaustive list of duties but aims to highlight the main responsibilities of the role. It may be reviewed from time to time in agreement with the job holder. The job holder will be required to comply with all policies and procedures issued by and on behalf of Mettis Aerospace.