Controls System Developer in Dudley

Controls System Developer in Dudley

Dudley Full-Time 37800 - 46200 £ / year (est.) No working from home possible
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At a Glance

  • Tasks: Design and optimise control systems for innovative thermal spray equipment across various industries.
  • Company: Join Metallisation, a forward-thinking company that values innovation and collaboration.
  • Benefits: Enjoy competitive salary, global travel opportunities, and a supportive learning environment.
  • Other info: Dynamic role with excellent career growth and the chance to work on global projects.
  • Why this job: Make a real impact by solving complex challenges and driving innovation in engineering.
  • Qualifications: 3-4 years of experience in design, programming, and commissioning of machines and systems.

The predicted salary is between 37800 - 46200 £ per year.

  • Direct message the job poster from Metallisation / Kymera International
  • Engineering Director at Metallisation Ltd / Kymera International
  • Specification

Are you passionate about solving complex challenges and transforming them into innovative solutions? If so, we have an exciting opportunity for you!

Metallisation is looking for a Controls / PLC Engineer to join our dynamic team.

In this role, you'll have the chance to push the boundaries of your engineering expertise, take on new challenges, and grow both professionally and personally.

We foster an environment that encourages innovation, problem-solving, and continuous learning—giving you the freedom to make a real impact.

Role

As a Controls/PLC Engineer at Metallisation, you'll play a pivotal role in shaping the future of our thermal spray equipment.

From designing cutting-edge control systems to contributing to global turnkey customer projects, your work will span industries such as aerospace, biomedical, mining, printing, rail, and road.

You'll collaborate with a highly skilled and dedicated team, reporting directly to our Engineering Manager while maintaining close communication with our Commercial team and Managing Director.

This is your opportunity to take on diverse challenges, drive innovation, and grow professionally in an exciting and fast-paced environment.

Join us and be part of something extraordinary!

Responsibilities

  • Build and nurture strong customer relationships through technical discussions, ensuring seamless collaboration with both external and internal stakeholders throughout projects.
  • Take ownership of PLC design and functionality, optimising the spraying process for diverse applications while adhering to schedule and cost constraints.
  • Work closely with Mechanical Engineers and Project Managers to achieve the required functionality and performance.
  • Collect, analyse, and interpret test data, drawing insightful conclusions and presenting findings through clear reports.
  • Ensure all documentation, including manuals, diagrams, and software packages, is accurate and up to date.
  • Assist in obtaining product safety certifications, including CE and other relevant approvals.
  • Support conceptual designs during the quotation and pre-study phase, including cost estimations.
  • Develop innovative new designs and adapt proven solutions, either independently or in collaboration with colleagues, for projects and existing equipment.
  • Build mechanical, electrical, and electronic prototypes in the workshop.
  • Oversee system commissioning at our Dudley facility and customer sites, providing training, conducting acceptance tests, and ensuring smooth handovers.
  • Offer timely technical support via phone, email, and documentation to assist customers and drive future business growth.
  • Work on global projects, with opportunities to travel.
  • Candidate Profile
  • The Ideal Candidate

You are a strong communicator with a service-oriented mindset and a passion for innovation.

With 3-4 years of experience in qualified design, programming, and commissioning of machines and systems, you bring both technical expertise and a problem-solving attitude.

We are looking for someone with the following skills and attributes

Education & Qualifications

  • Graduate/HND in Mechanical Engineering, Materials, Control Systems, or a related field.
  • Strong academic background, including GCSEs and A-Levels in Maths and Science.
  • Fluent in written and spoken English (additional languages are a plus).

Technical Expertise

  • Experience and knowledge in leading electrical design.
  • Strong understanding of PCs, PLCs, databases, and system architecture.
  • Proven experience in PLC/HMI/VB programming, with a preference for Siemens PLCs.
  • Ability to support software development, including PLC and HMI design.
  • Experience with data transfer, communication, and networking systems.
  • Hands-on ability to use mechanical and electrical measurement and test equipment.
  • 2D/3D CAD experience (preferred).
  • Ability to manage expectations at all levels, from boardroom discussions to on-site execution, ensuring a right-first-time approach.
  • Strong problem-solving and fault-finding skills, with a structured approach to breaking down complex issues and finding innovative solutions.
  • A self-starter who can work independently and take ownership of capital projects.
  • Ability to multi-task and prioritise effectively in a fast-paced environment.
  • A people-oriented, pragmatic professional with a strategic mindset, capable of driving improvements both commercially and technically.
  • Passion for excellence in people, processes, and product performance.
  • Customer-focused, with a drive to exceed expectations and deliver high-quality solutions.

Additional Requirements

  • Full driving license.
  • Willingness to travel globally as part of the role.

If you're an enthusiastic, inquisitive professional who thrives on solving complex challenges and pushing boundaries, we’d love to hear from you!

  • Seniority level
  • Mid-Senior level
  • Employment type
  • Full-time
  • Job function
  • Engineering and Information Technology
  • #J-18808-Ljbffr

Controls System Developer in Dudley employer: Metallisation / Kymera International

Metallisation is an exceptional employer that champions innovation and professional growth within a collaborative and dynamic work environment. As a Controls System Developer, you'll not only tackle complex engineering challenges but also enjoy opportunities for global travel and hands-on project involvement, all while being supported by a dedicated team. With a strong focus on continuous learning and customer satisfaction, Metallisation offers a unique chance to make a meaningful impact across various industries from its Dudley facility.

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Contact Details:

Metallisation / Kymera International Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Controls System Developer in Dudley

Get Involved in Control Systems Communities

Dive into control systems forums and relevant LinkedIn groups to showcase your expertise. Engage in discussions, answer questions, and share your knowledge—this can help us get noticed by potential employers looking for someone just like you!

Attend Industry Conferences and Workshops

Join conferences or workshops specifically tailored to control systems engineering, like the IEEE conference. These events are goldmines for networking with industry leaders and might just lead us to that perfect role at Metallisation / Kymera International.

Get Practical Experience Through Projects

Start or contribute to projects that highlight your control systems skills. Whether it’s a simulated environment or real-world application, having tangible results will give us a huge edge when chatting with Metallisation / Kymera International.

Choose Job Boards Wisely

Focus on niche job boards that specialise in engineering roles. Channels like Engineers.co or similar can help ensure that we’re not only applying to random jobs but targeting positions that align perfectly with our control systems engineering skills!

We think you need these skills to ace Controls System Developer in Dudley

PLC Design
Programming (Siemens PLCs, HMI, VB)
System Commissioning
Data Analysis
Technical Communication
Customer Relationship Management
Mechanical and Electrical Prototyping

Some tips for your application 🫡

Highlight Your Technical Skills:When applying for the Controls System Developer role, make sure to showcase your technical expertise in control systems. Be specific about the software and programming languages you’ve worked with—mention anything from MATLAB to PLC programming. This will help us see your proficiency in the tools that are essential for the job.

Quantify Your Achievements:In the engineering world, numbers speak volumes! Use your CV to quantify your achievements—whether it’s a percentage improvement in system efficiency or successful project completions under budget. This will not only make your application stand out but also showcase your problem-solving capabilities to us.

Tailor Your Cover Letter:Don’t hesitate to get personal in your cover letter! Talk about why you’re passionate about control systems engineering and how your previous experiences have prepared you for this role at Metallisation / Kymera International. We want to see your genuine interest and motivation to contribute to our projects.

Professional Documentation:For a full-time role, ensure that your application documents are professional and well-structured. Include a clear CV format and cover letter that highlights key projects or systems you've worked on. Don’t forget to mention any relevant certifications or training that would make you a valuable addition to us at Metallisation / Kymera International.

How to prepare for a job interview at Metallisation / Kymera International

Brush Up on Control Systems Concepts

Make sure we're up to speed with control systems theory—think stability analysis, PID tuning, and state-space representation. Revising these fundamentals will help us answer technical questions more confidently and demonstrate our expertise during the interview.

Familiarise Yourself with Simulation Tools

Get hands-on with popular simulation tools like MATLAB/Simulink or LabVIEW. A lot of interviews might include technical assessments or practical tasks to gauge our understanding of system modelling and control design using these tools, so being proficient could really set us apart.

Be Ready for Problem-Solving Scenarios

We should expect scenario-based questions where we'll have to solve real-world control system challenges. Practising how to approach problems logically and articulately will help us show our analytical thinking to the interviewer at Metallisation / Kymera International.

Show Your Passion for Engineering

As this role is full-time, it's crucial we convey our genuine enthusiasm for control systems engineering. Sharing personal projects or experiences where we tackled interesting engineering tasks can illustrate our commitment and eagerness to contribute to the team at Metallisation / Kymera International.