Reporting to the Controls Manager and working under the technical direction of the Principal Engineer - Process & Systems, the Senior Engineer - Controls is responsible for the delivery and integration of manufacturing electrical processes, diagnostic systems, software applications, software deployment, and vehicle commissioning solutions across vehicle programmes. The role owns assigned technical work packages from requirements capture and process definition through software development, system integration, validation, production introduction, issue resolution, and the provision of objective readiness evidence. A key element of the role is the authoring, validation, release, and maintenance of diagnostic and test content using ETAS GRADE-X, together with the development of robust software solutions across multiple platforms and programming languages. Working with the Principal Engineer and stakeholders across Engineering, Manufacturing, IT, Aftersales, programme teams, and suppliers, the role provides senior technical leadership and supports delivery through VP, PP, SOP, and series production. What You'll Do
- Translate Manufacturing Controls objectives into clear process definitions, system requirements, software requirements, interface specifications, validation activities, implementation plans, and production-readiness evidence.
- Own and deliver assigned technical work packages covering diagnostic toolchains, End-of-Line validation, software download, coding, commissioning, traceability, fault diagnosis, and manufacturing controls applications.
- Author, configure, debug, validate, release, and maintain diagnostic applications, test procedures, guided workflows, ECU programming routines, configuration processes, and automated fault-finding sequences using ETAS GRADE-X and OTX-based authoring environments.
- Develop, integrate, test, deploy, and support software solutions across multiple platforms, including desktop, web, service, database, embedded, and industrial automation environments where appropriate.
- Apply software engineering principles across the full development lifecycle, including requirements analysis, architecture, coding, peer review, version control, automated testing, release management, deployment, documentation, and production support.
- Create reusable software components, diagnostic libraries, interfaces, scripts, utilities, and automation tools that improve engineering efficiency, process consistency, system reliability, and maintainability.
- Integrate Manufacturing Controls applications with vehicle diagnostic interfaces, production equipment, databases, APIs, MES platforms, enterprise systems, and reporting or traceability solutions.
- Verify that assigned solutions satisfy defined quality, cybersecurity, configuration-control, throughput, reliability, maintainability, and production-readiness requirements, escalating gaps or risks to the Principal Engineer.
- Lead structured investigations into electrical, software, diagnostic, controls, and integration faults; gather and analyse evidence, define containment, establish root cause, implement corrective actions, and verify their effectiveness.
- Provide technical guidance, coaching, and peer review to engineers, suppliers, and cross-functional stakeholders, ensuring solutions comply with agreed engineering standards and governance.
- Coordinate cross-functional and supplier deliverables, provide clear delivery updates, and escal… constraints promptly to protect programme timing, quality, cost, cybersecurity, and production continuity., On-time delivery and validated readiness of assigned VP, PP, SOP, and series-production work packages.
Reliable authoring, validation, release, and operational performance of ETAS GRADE-X diagnostic content, test sequences, programming routines, and manufacturing workflows. Successful delivery of robust, maintainable, secure, and supportable software solutions across multiple platforms. Effective integration and support of diagnostic, software-download, commissioning, traceability, and manufacturing process capability. Achievement of agreed quality, throughput, availability, compliance, software reliability, and fault-reduction objectives within the assigned scope. Reduction in recurring electrical, software, diagnostic, controls, and integration faults through effective root-cause analysis and verified corrective action. Timely maintenance and closure of requirements, software documentation, validation evidence, risks, issues, actions, source-control records, releases, and supplier dependencies.
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Manufacturing Systems Engineer employer: McLaren Racing
McLaren Racing is an exceptional employer that fosters a dynamic and inclusive work culture, where every team member is empowered to contribute to high-performance outcomes. With a strong focus on employee development and growth, the company offers numerous opportunities for professional advancement while ensuring a supportive environment that values diverse perspectives. Located in a vibrant setting, McLaren Racing not only champions innovation in racing but also prioritises the well-being of its employees through various initiatives, making it a truly rewarding place to build a career.
StudySmarter Expert Advice🤫
We think this is how you could land Manufacturing Systems Engineer
✨Join Local Manufacturing Groups
Getting involved in local manufacturing groups or associations can seriously boost your visibility. These groups often have insider info on job openings and networking events, plus they help you connect with like-minded folks in the industry. Check out what's happening in your area!
✨Show Off Your Skills in Practical Spaces
Consider participating in workshops or open days at manufacturing companies. It's a great way to show off your hands-on skills in a real-world environment and can sometimes lead to job offers right on the spot. Keep an eye on announcements from local manufacturers for these opportunities!
✨Leverage the Power of Internships
While you're looking for full-time positions, don't underestimate the power of internships! Even if you don't see a direct role, securing an internship at a company can open doors to future jobs. Many manufacturing firms prefer to hire from their intern pool, so it's definitely worth considering.
✨Apply Directly Through Company Websites
When you find a role at a company you love, like McLaren Racing, apply directly on their website. This way, you’re more likely to be noticed by the hiring team. Plus, showing that you took the time to seek out their application process highlights your genuine interest in the firm!
Some tips for your application 🫡
Showcase Your Technical Skills:In the manufacturing-production sector, it's crucial to highlight your technical skills and experience. Make sure your CV features any relevant qualifications, such as certifications in machinery operation or production management, and don’t forget about any specific systems or software you’re familiar with. This can really set you apart!
Emphasise Teamwork and Communication:Working in manufacturing often means being part of a larger team. Highlight your experience in collaborative projects or environments where communication was key. Maybe you have experience with lean manufacturing principles? Talk about how you worked with your team to improve productivity and maintain quality.
Tailor Your Cover Letter to the Company:Don’t just recycle an old cover letter! Take the time to tailor your cover letter to McLaren Racing specifically. Mention what excites you about their production processes or products, and how your previous experiences can contribute to their goals. We want to see your enthusiasm for the role!
Use Concrete Examples of Your Achievements:When detailing your work experience, include measurable achievements that can demonstrate your impact. Whether it’s improving efficiency by a certain percentage or successfully leading a project, these specifics can make a huge difference. Numbers speak volumes in the manufacturing world!
How to prepare for a job interview at McLaren Racing
✨Know Your Manufacturing Processes
Before you walk into the interview with McLaren Racing, brush up on the specific manufacturing processes relevant to the role. Understanding lean manufacturing principles or quality control techniques could give you a solid edge to discuss how you’d fit into their operations.
✨Technical Questions Are Key
Be prepared for technical questions around machinery, production scheduling, or materials handling. Make sure you can confidently explain how you've dealt with these in past experiences or internships. Knowing industry-specific software could also be a big plus!
✨Showcase Your Problem-Solving Skills
Manufacturing environments often focus on continuous improvement. Be ready to discuss specific instances where you’ve solved a production issue or implemented a process improvement. It’s all about demonstrating your analytical thinking and hands-on approach.
✨Align Your Values with Quality and Safety
In a full-time role, companies like McLaren Racing value commitment to quality and safety. Be prepared to discuss how you prioritise these factors in your work. It’s about showing that you’re not just looking for a job, but that you genuinely care about contributing positively to their production environment.
