Our client, a leading organisation in the aerospace sector, is seeking a Mechanical Design Engineer to support the design, development and validation of electrical power systems and equipment. This contract role offers a hands-on combination of mechanical design, product development, test rig construction and engineering validation throughout the product lifecycle.
Key Responsibilities
- Design and develop mechanical components, assemblies, fixtures and test equipment for aerospace electrical power products
- Produce 3D CAD models, detailed engineering drawings and technical documentation using CATIA V5 or similar systems
- Carry out tolerance analysis, material selection and design for manufacture reviews
- Support design verification, FEA, structural assessments, technical risk assessments and design reviews
- Prepare engineering change requests and support configuration control activities
- Design, build and commission mechanical test rigs and fixtures
- Develop test procedures, specifications and validation plans for environmental, vibration, thermal, endurance and functional testing
- Instrument test rigs using sensors, data acquisition systems and measurement equipment, analysing results and producing technical reports
- Investigate test failures, implement corrective design improvements and support qualification and certification programmes
- Collaborate with electrical, manufacturing and quality teams to deliver robust engineering solutions
Job Requirements
- Degree in Mechanical Engineering or a related discipline
- Experience in mechanical design within aerospace, defence, automotive, motorsport or another highly regulated engineering environment
- Proficiency with 3D CAD packages such as CATIA V5, Siemens NX or SolidWorks
- Experience designing and developing mechanical components and assemblies
- Experience planning, conducting and reporting engineering tests
- Knowledge of GD&T, tolerance stack-ups and engineering drawing standards
- Hands-on approach, with the ability to work effectively in laboratory and workshop environments
- Strong problem-solving, root cause investigation, communication and technical reporting skills
Desirable Skills
- Experience with aerospace design, vibration, environmental or qualification testing
- Familiarity with DO-160, RTCA, MIL-STD or similar testing standards
- Experience using strain gauges, thermocouples, accelerometers and data acquisition systems
- Exposure to FEA tools such as ANSYS or Abaqus
- Understanding of electrical power generation and distribution equipment
- Experience supporting certification or qualification programmes
- Strong technical ownership and a practical engineering mindset
- Ability to manage multiple projects while working collaboratively and proactively
Mechanical Design Engineer (Design & Test) in Leighton Buzzard employer: Matchtech Group
Matchtech is an exceptional employer, offering a vibrant and inclusive work culture that prioritises employee wellbeing and professional growth. With a strong focus on the rail sector in Winnersh, employees benefit from comprehensive support, flexible working options, and exciting team incentives, all while contributing to significant infrastructure developments in Ireland. Join a dedicated team where your contributions are valued, and you can thrive in a dynamic environment that fosters both personal and career advancement.
