Senior/Principal Materials, Structures, and Thermal Engineer

Senior/Principal Materials, Structures, and Thermal Engineer

Full-Time 47250 - 57750 £ / year (est.) No working from home possible
Matchtech Careers

At a Glance

  • Tasks: Lead materials selection and structural design for advanced air vehicles.
  • Company: Innovative early-stage company in the defence and security sector.
  • Benefits: Permanent role with competitive salary and opportunities for professional growth.
  • Other info: Opportunity to mentor others and influence key technical decisions.
  • Why this job: Join a small, senior team tackling complex engineering challenges in a fast-paced environment.
  • Qualifications: Degree in Aerospace or Mechanical Engineering with significant relevant experience.

The predicted salary is between 47250 - 57750 £ per year.

Our client, an innovative early-stage company in the defence and security sector, is seeking a Senior/Principal Materials, Structures and Thermal Engineer to support the development of advanced air vehicles. This permanent role offers the opportunity to join a small, senior engineering team delivering a multi-year programme from initial concept through design, manufacture and testing. Working with technical leadership, the successful engineer will take ownership of structural and thermal design across the vehicle, lead materials selection and contribute to key technical decisions. The role will suit an experienced aerospace, UAV, drone or high-reliability engineering professional who enjoys autonomy, complex technical challenges and working in a fast-moving environment.

Key Responsibilities:

  • Lead materials selection for aerospace structures and components, balancing performance, manufacturability, cost and availability.
  • Develop and maintain materials property data, coordinate supplier technical evaluations and oversee quality assurance for manufactured parts.
  • Lead structural design from concept architecture through to detailed analysis, sizing and margin of safety assessments.
  • Develop structural models using hand calculations, first-principles methods and Finite Element Analysis (FEA).
  • Lead thermal design and analysis, including heat transfer modelling, temperature estimation, insulation and thermal management studies.
  • Interpret thermal and structural analysis results against test data and support design reviews and trade studies.
  • Present technical findings to technical and non-technical stakeholders, including investors and commercial partners.
  • Provide technical leadership and mentoring while contributing to roadmapping, product development and relevant quality, safety and security standards.

Job Requirements:

  • Degree or higher in Aerospace Engineering, Mechanical Engineering, Materials Science or a related discipline.
  • Significant experience in materials, structures and/or thermal engineering within aerospace, UAV, drone, defence or another high-reliability sector.
  • Experience across the full design lifecycle, from concept architecting through to detailed structural analysis and testing.
  • Proficiency with FEA tools such as ANSYS, Abaqus, Nastran or similar.

Senior/Principal Materials, Structures, and Thermal Engineer employer: Matchtech Careers

As a Business Reporting Analyst with our client, you will thrive in a dynamic work culture that values collaboration and innovation. The company offers excellent employee growth opportunities through continuous training and development, alongside competitive benefits that support work-life balance. Located in a vibrant area, this role not only allows you to make a meaningful impact on business decisions but also provides a supportive environment where your contributions are recognised and valued.

Matchtech Careers

Contact Details:

Matchtech Careers Recruitment Team

StudySmarter Expert Advice🤫

We think this is how you could land Senior/Principal Materials, Structures, and Thermal Engineer

Join Aerospace Forums and Groups

Get involved in aerospace engineering forums and online communities, like the AIAA (American Institute of Aeronautics and Astronautics). It's a great way to meet industry peers and stay updated on job openings and trends in the field.

Attend Industry Conferences

Keep an eye on upcoming aerospace conferences and events where you can network with professionals and showcase your interest. Events like the Farnborough International Airshow are not just about flying machines; they're a goldmine for connections and potential job leads.

Spotlight Your Projects

Make sure to highlight any hands-on experience or projects on your portfolio that showcase your skills in aerospace engineering. Employers love seeing practical applications of theoretical knowledge. Show us what you've got!

Apply Directly on Company Websites

When you find companies you want to work for, head straight to their careers page to apply for full-time roles, like the one with Matchtech Careers for a Senior/Principal Materials, Structures, and Thermal Engineer. This often puts your application in front of the right people faster than just waiting for job boards!

We think you need these skills to ace Senior/Principal Materials, Structures, and Thermal Engineer

Materials Selection
Structural Design
Thermal Design
Finite Element Analysis (FEA)
Heat Transfer Modelling
Temperature Estimation
Insulation and Thermal Management

Some tips for your application 🫡

Show Off Your Technical Skills:When applying for the aerospace engineering role at Matchtech Careers, make sure to highlight your technical expertise. Include specific software skills, like CAD tools or simulation software, and any relevant engineering projects you’ve worked on. This is your chance to really shine and showcase your engineering toolkit!

Don't Skip Your Projects!:Include a section in your CV dedicated to projects that demonstrate your problem-solving abilities in aerospace engineering. Whether it's a university project, an internship, or personal work, we love seeing how you’ve applied your skills in real-world scenarios. Make it clear what your role was and the impact of the project.

Show Your Passion in Your Cover Letter:At Matchtech Careers, we're not just looking for skills – we want to know why you’re passionate about aerospace engineering. Use your cover letter to express what excites you about aviation technology and your career goals. Share any relevant experiences or inspirations that have led you to apply for this full-time position.

Tailor Your CV for Aerospace:Make sure your CV is specifically tailored to aerospace engineering. Focus on your education, any certifications, and your work experience, ensuring you highlight aspects that relate directly to the role. Don’t forget to mention any internships or apprenticeships that have given you hands-on experience.

How to prepare for a job interview at Matchtech Careers

Brush Up on Your Technical Knowledge

Aerospace engineering is all about technical precision, so make sure you’re comfortable with key concepts like aerodynamics, propulsion, and materials science. We recommend going through any relevant coursework or projects you’ve worked on – these real-world examples can illustrate your understanding during the interview with Matchtech Careers.

Showcase Your Projects with Confidence

Make sure to have a portfolio ready that details any significant projects you've worked on, whether it’s a group assignment or a personal endeavour. Be prepared to discuss the challenges you faced, the tools you used, like CAD software, and what you learned from the experience, as this will show your problem-solving skills in action.

Prepare for Technical Interviews

Expect some technical questions or even problem-solving exercises during your interview with Matchtech Careers. Get familiar with design challenges or theoretical problems related to aerospace; this can range from calculating lift and drag forces to materials selection under stress. Practising these can help you feel more at ease when faced with tricky questions.

Emphasise Your Passion and Teamwork Skills

As a full-time candidate, it’s crucial to convey your passion for aerospace engineering and your ability to work in teams. Highlight any group projects or internships you've done, focusing on how you collaborated with others to achieve a goal. Companies like Matchtech Careers love seeing candidates who not only have technical skills but also fit well within their team culture.