At a Glance
- Tasks: Lead manufacturing processes and ensure production readiness for aerospace components.
- Company: Join Magellan Aerospace, a leader in aerospace engineering with a supportive culture.
- Benefits: Enjoy work-life balance, mental health support, bonuses, and career development opportunities.
- Other info: Hands-on role with excellent growth potential and a focus on continuous improvement.
- Why this job: Make an impact in aerospace manufacturing while growing your skills in a dynamic environment.
- Qualifications: Bachelor's degree in Engineering and 3-7 years of relevant experience required.
The predicted salary is between 40000 - 50000 £ per year.
Magellan Aerospace has an exciting opportunity for NPI Manufacturing Engineer. Full time, permanent position, 39 hours per week. Job location: Llay, Wrexham, LL12 0PB. Unionised site – works in partnership with Unite the Union.
Perks And Benefits
- A company culture that promotes work life balance
- Access to mental health support
- Business performance related bonus
- Career development opportunities
- Commitment to continued learning and development
- Long Service Awards
- Enhanced Holiday Entitlement based on length of service
- Free parking
- 25% off local gym membership
Essential Responsibilities
- Manufacturing Planning & Industrialisation
- Lead manufacturing process definition and industrialisation activities aligned to Airbus WT milestones
- Develop and maintain manufacturing routings, process flows, and work instructions
- Support industrial maturity and Manufacturing Readiness Level (MRL) assessments for machining processes
- Ensure processes are production-ready prior to gate progression and serial release
- Machining Engineering – Aluminium Structural Parts
- Develop and validate CNC machining processes for aluminium wing structural components
- Define machining strategies, tooling concepts, fixtures, and cutting parameters
- Collaborate with CAM programming teams to optimise toolpaths, cycle time, and machining stability
- Ensure machining processes meet Airbus technical, dimensional, and capability requirements
- First-Off & Process Validation
- Support first-off manufacturing builds and process prove-out activities
- Support First Article Inspection (FAI) activities in accordance with EN/AS9102 and Airbus requirements
- Ensure gate-required validation activities are completed, including: Dimensional conformity, Process capability, Tooling and fixture validation
- Support closure of manufacturing-related open points prior to gate approval
- Production Ramp-Up & Industrial Support
- Provide hands-on manufacturing engineering support during LRIP and rate ramp-up
- Troubleshoot machining, tooling, and process issues on the shop floor
- Support transition from NPI to stable serial production
- Risk Management & Issue Resolution
- Identify and manage manufacturing risks affecting gate progression (capacity, process stability, tooling readiness)
- Lead or support root cause analysis and corrective actions for NPI and work transfer issues
- Ensure robust containment and corrective actions are implemented prior to serial release
- Compliance & Audit Support
- Ensure compliance with: AS9100, Airbus customer requirements, Internal quality procedures
- Support Airbus, internal, and regulatory audits related to NPI and work transfer
- Maintain accurate and auditable manufacturing documentation supporting gate decisions
- Continuous Improvement & Lessons Learned
- Capture lessons learned during NPI and work transfer activities
- Feed lessons learned back into standard machining and industrialisation processes
- Support continuous improvement initiatives focused on cycle time reduction, yield improvement, and industrial risk reduction
- Attend daily/weekly sessions to update on progress
- Support the NPI process as and when required
Position Requirements
- Academic: Bachelor's degree in Mechanical, Manufacturing, or Aerospace Engineering
- Experience: 3-7 years of manufacturing engineering experience in aerospace machining
- Experience supporting NPI, industrialisation, or work transfer activities
- Strong understanding of CNC machining for aluminium structural aerospace components
- Direct experience working with Airbus programs or within the Airbus supply chain
- Familiarity with Airbus Gated Work Transfer, Manufacturing Gates, or MFT/IPT environments
- Experience with machining of aluminium alloys (e.g., 2024, 7050, 7075)
- Knowledge of industrial maturity, MRL, and process capability concepts
- Lean Manufacturing or Six Sigma Green Belt (preferred)
Key Competencies:
- Strong stakeholder management in a gated, milestone-driven environment
- Ability to assess manufacturing readiness using objective evidence and data
- Structured, risk-based problem-solving approach
- Strong communication across manufacturing, quality, and supply chain teams
- High attention to detail and documentation discipline
- Hands‑on, shop‑floor‑focused mindset
NPI Manufacturing Engineer in Wales employer: Magellan Aerospace Corporation
Magellan Aerospace is an exceptional employer located in Llay, Wrexham, offering a supportive and inclusive work culture that prioritises work-life balance and employee well-being. With a strong commitment to career development, mental health support, and continuous learning, employees can thrive in their roles while enjoying benefits such as enhanced holiday entitlement and discounts on local gym memberships. The unionised environment fosters collaboration and ensures that every team member's voice is heard, making it a rewarding place to build a meaningful career in aerospace engineering.
Contact Details:
Magellan Aerospace Corporation Recruitment Team
StudySmarter Expert Advice🤫
We think this is how you could land NPI Manufacturing Engineer in Wales
✨Join Aerospace Forums and Groups
Get involved in aerospace engineering forums and online communities, like the AIAA (American Institute of Aeronautics and Astronautics). It's a great way to meet industry peers and stay updated on job openings and trends in the field.
✨Attend Industry Conferences
Keep an eye on upcoming aerospace conferences and events where you can network with professionals and showcase your interest. Events like the Farnborough International Airshow are not just about flying machines; they're a goldmine for connections and potential job leads.
✨Spotlight Your Projects
Make sure to highlight any hands-on experience or projects on your portfolio that showcase your skills in aerospace engineering. Employers love seeing practical applications of theoretical knowledge. Show us what you've got!
✨Apply Directly on Company Websites
When you find companies you want to work for, head straight to their careers page to apply for full-time roles, like the one with Magellan Aerospace Corporation for a NPI Manufacturing Engineer. This often puts your application in front of the right people faster than just waiting for job boards!
We think you need these skills to ace NPI Manufacturing Engineer in Wales
Some tips for your application 🫡
Show Off Your Technical Skills:When applying for the aerospace engineering role at Magellan Aerospace Corporation, make sure to highlight your technical expertise. Include specific software skills, like CAD tools or simulation software, and any relevant engineering projects you’ve worked on. This is your chance to really shine and showcase your engineering toolkit!
Don't Skip Your Projects!:Include a section in your CV dedicated to projects that demonstrate your problem-solving abilities in aerospace engineering. Whether it's a university project, an internship, or personal work, we love seeing how you’ve applied your skills in real-world scenarios. Make it clear what your role was and the impact of the project.
Show Your Passion in Your Cover Letter:At Magellan Aerospace Corporation, we're not just looking for skills – we want to know why you’re passionate about aerospace engineering. Use your cover letter to express what excites you about aviation technology and your career goals. Share any relevant experiences or inspirations that have led you to apply for this full-time position.
Tailor Your CV for Aerospace:Make sure your CV is specifically tailored to aerospace engineering. Focus on your education, any certifications, and your work experience, ensuring you highlight aspects that relate directly to the role. Don’t forget to mention any internships or apprenticeships that have given you hands-on experience.
How to prepare for a job interview at Magellan Aerospace Corporation
✨Brush Up on Your Technical Knowledge
Aerospace engineering is all about technical precision, so make sure you’re comfortable with key concepts like aerodynamics, propulsion, and materials science. We recommend going through any relevant coursework or projects you’ve worked on – these real-world examples can illustrate your understanding during the interview with Magellan Aerospace Corporation.
✨Showcase Your Projects with Confidence
Make sure to have a portfolio ready that details any significant projects you've worked on, whether it’s a group assignment or a personal endeavour. Be prepared to discuss the challenges you faced, the tools you used, like CAD software, and what you learned from the experience, as this will show your problem-solving skills in action.
✨Prepare for Technical Interviews
Expect some technical questions or even problem-solving exercises during your interview with Magellan Aerospace Corporation. Get familiar with design challenges or theoretical problems related to aerospace; this can range from calculating lift and drag forces to materials selection under stress. Practising these can help you feel more at ease when faced with tricky questions.
✨Emphasise Your Passion and Teamwork Skills
As a full-time candidate, it’s crucial to convey your passion for aerospace engineering and your ability to work in teams. Highlight any group projects or internships you've done, focusing on how you collaborated with others to achieve a goal. Companies like Magellan Aerospace Corporation love seeing candidates who not only have technical skills but also fit well within their team culture.
