At a Glance
- Tasks: Create and assemble high-precision models for wind tunnel testing.
- Company: Join a leading engineering team focused on innovation and precision.
- Benefits: Competitive pay, hands-on experience, and opportunities for skill development.
- Other info: Dynamic work environment with opportunities for collaboration and growth.
- Why this job: Be part of cutting-edge aerospace projects and make a real impact.
- Qualifications: Experience in model making and strong workshop skills required.
The predicted salary is between 35000 - 45000 £ per year.
Description
We are seeking a highly skilled and detail-oriented Wind Tunnel Model Maker to join our engineering team supporting wind tunnel activity.
This hands-on role involves the extremely precise construction, assembly, modification, and hand finishing of aerodynamic models used in wind tunnel testing.
You will work at the intersection of fine craftsmanship and mechanical engineering, producing high-accuracy components that directly support research and development.
Key Responsibilities
- Fabricate and assemble complex scale models and rigs for wind tunnel testing to micrometre-level tolerances.
- Interpret technical drawings, CAD models, and engineering specifications to guide build processes.
- Use workshop machinery including lathes, milling machines, grinders, and surface finishing tools to high standards of accuracy.
- Work with delicate materials such as aluminium, composites, plastics, and thinwalled structures.
- Ensure models are robust, precise, and safe for wind tunnel testing environments.
- Collaborate with engineers and aerodynamicists to modify and optimise models during test campaigns.
- Maintain a clean, safe, and well-organised workshop environment.
- Support occasional troubleshooting, reworking, and model adaptation tasks under time constraints.
Essential Skills
- Proven experience in high-precision model making, ideally in aerospace, motorsport, or R&D environments.
- Strong workshop background with proficiency in manual and CNC machining, hand tools, and finishing techniques.
- Exceptional attention to detail and ability to work with fragile or finely detailed components (e. g. hand finishing 0.1mm diameter drill holes).
- Comfortable working from complex engineering drawings and CAD outputs.
- Knowledge of materials and methods commonly used in model and rig fabrication (metals, polymers, composites), e. g. 3D printing.
- Understanding of mechanical tolerances, fits, and fastener techniques.
- Calm and methodical, even when under pressure.
Desirable Skills
- Experience in wind tunnel model rigging or aerodynamic testing environments.
- Familiarity with instrumentation integration (e. g. pressure tappings, strain gauges).
- Strong problem-solving mindset with the ability to adapt quickly.
- Good communication skills and a collaborative approach to working with multidisciplinary teams.
Wind Tunnel - Model Maker / Rigger in Bristol employer: KDC Group Services
As a leading employer in the aerospace sector, we offer a dynamic and collaborative work environment where Systems Engineers can thrive. Our commitment to employee growth is evident through continuous training opportunities and hands-on experience with cutting-edge refuelling technologies. Located at the forefront of aerospace innovation, we provide a unique chance to contribute to significant projects while enjoying a supportive culture that values teamwork and technical excellence.
