Design Engineer in Redditch

We are currently recruiting for a Design Engineer to work with an exciting and growing engineering and manufacturing company. Monday to Thursday, 4 day working week.

Role:

• Design and develop specialised tools, jigs, fixtures, for manufacturing processes using CAD software.
• Must have previously designed and detailed Multi-stage progression tools for small to medium sized pressings, in material thickness between 0.2mm and 3.00mm (minimum).
• Create detailed drawings, 3D models, and technical specifications.
• Design tooling for both prototyping and mass production (Progression & secondary operations).
• Assist in updating and maintaining the QMS/EMS to meet ISO9001, IATF16949, AS9100 and ISO14001 requirements.
• Work with engineers, production managers, toolmakers and machinists to understand design requirements and identify solutions.
• Communicate with various teams to ensure project goals are met.
• Liaise with external vendors and customers to ensure designs are cost-effective and meet quality standards.
• Manage tooling projects from concept to completion, ensuring they stay on schedule and within budget.
• Coordinate with shop floor staff and other departments to meet production deadlines.
• Manage the procurement and inventory of tooling and equipment.
• Assist in problem resolution and production support.
• Develop key skills and abilities in line with the company’s personal development plan.
• Collection and recording of data.
• Assist in the company’s continuous improvement projects/activities.

Duties and Responsibilities:

• Creating detailed 2D and 3D models and blueprints of tools using computer-aided design (CAD) software like SolidWorks or AutoCAD (including detailing & dimensioning).
• Working closely with engineers, tool room, Quality, production managers, machinists, and customers to understand project requirements, identify design flaws, and ensure the designs meet specifications.
• Reviewing technical data and using engineering principles to develop and improve existing tooling designs for manufacturing efficiency, cost reduction, and enhanced quality.
• Developing prototypes, testing new designs, and implementing design changes based on feedback and performance data.
• Developing and maintaining documentation for tooling, managing projects from initial design to the first production run, and ensuring adherence to schedules and budgets.
• Developing and implementing quality control measures, assisting with troubleshooting manufacturing problems or equipment faults.
• Consulting with outside vendors and suppliers to discuss tooling requirements, negotiate costs, and ensure the quality and timely delivery of materials and equipment.
• Researching and staying up to date with industry trends, advancements in tool design, and new materials and processes.
• Continue with training in accordance with department skills matrix and personal development plan.

Key Requirements:

• Proficiency in programs like AutoCAD, SolidWorks, or CATIA is essential for creating designs and models.
• A deep understanding of various processes such as stamping/pressings, and other tooling development methods is crucial.
• Knowledge of different materials, their properties, and how they perform in tooling is a core requirement.
• Expertise in 3D modelling, drafting techniques, and reading engineering drawings is fundamental.
• A strong understanding of Geometric Dimensioning and Tolerancing is a key technical competency.
• Familiarity with simulation software for analysing tool performance can be beneficial.
• Microsoft Office proficiency.
• Knowledge of APQP.