At a Glance
- Tasks: Design and develop advanced test systems for next-gen PEM electrolyser stacks.
- Company: Join ITM Power, a leader in green hydrogen technology.
- Benefits: Competitive salary, 25 days holiday, and a range of perks including gym schemes.
- Other info: Dynamic environment with opportunities for career growth and development.
- Why this job: Make a real impact on global climate challenges with cutting-edge technology.
- Qualifications: Degree in engineering and experience with R&D test systems required.
The predicted salary is between 63000 - 77000 £ per year.
- Test Capability Engineer - Stack Design and Verification - Sheffield, South Yorkshire
- Minimum Experience: Experienced
- Direct Applications Only - No Agency Applicants at this stage
- Department: Stack Design and Verification
- ITM Power
- About ITM Power
ITM is at the forefront of the green hydrogen industry, designing and manufacturing cutting‑edge PEM electrolysers that are instrumental in global decarbonisation efforts.
With over two decades of scientific expertise, we’ve established ourselves as industry leaders in clean energy technology.
Our Journey and Growth
As pioneers in green hydrogen technology, ITM is offering the most advanced PEM electrolyser technology in the world.
Founded in 2000, ITM Power PLC was one of the first companies of its kind to be listed on the AIM market of the London Stock Exchange.
Headquartered in the UK, our state‑of‑the‑art manufacturing facility is the world’s first largest PEM Gigafactory in commercial operation, and home to our R&D and manufacturing.
ITM Power Germany is our hub in the heart of the EU.
This facility not only houses regional functions including business development and engineering, but also our Aftersales services with the ability to quickly deploy stacks.
Innovation and Impact
Our PEM electrolysers are deployed in some of the world's largest green hydrogen projects.
We continue to push the boundaries of technology, enhancing cost‑effectiveness and sustainability.
Join Our Mission
ITM is in the midst of a transformative phase, focusing on streamlined delivery and operational excellence.
We’re seeking talented individuals who share our passion for clean energy and our drive to make a tangible impact on the world's transition to net‑zero.
You will be working with an inspiring bunch of people, encouraging each other to be the best we can. We’ve come a long way, join us in the next step of our incredible journey!
What are we looking for
Working within our stack design and verification team, reporting to the Head of Stack Development we have an opportunity for a hands‑on R&D Test Capability Engineer to lead the design, build, commissioning, and operation of advanced test systems for next‑generation PEM electrolyser stacks and full‑scale clamping skid frames.
This role combines mechanical design, test engineering, instrumentation, systems integration, and prototype development.
Responsibilities
- Technical Duties
- Design and develop full‑scale test capability systems for PEM electrolyser stacks and clamping skid assemblies
- Specify and integrate instrumentation including pressure, temperature, flow, voltage, current, leak detection, and strain/load monitoring systems
- Support commissioning and operation of high‑pressure systems in laboratory and pilot environments
- Create detailed engineering drawings, P&IDs, assembly procedures, risk assessments, and technical documentation
- Collaborate closely with stack design, controls, manufacturing, and safety teams to deliver integrated test solutions
- Conduct root cause analysis and troubleshooting during prototype build and test campaigns
- Drive continuous improvement of test capability, reliability, automation, and data acquisition systems
- Support supplier engagement, component selection, fabrication oversight, and workshop activities
- Ensure compliance with relevant safety standards and engineering best practices for hydrogen systems and pressure equipment
- Development & Continuous Improvement
- Contribute to continuous improvement of products, processes, and R&D methodologies
- Stay up to date with emerging technologies, materials, and industry developments
- Support knowledge sharing and lessons learned across projects
- Identify opportunities for innovation and efficiency improvements
- Health, Safety & Environment (HSE)
- Comply with all health, safety, and environmental policies and procedures
- Ensure safe working practices in offices, workshops, and testing environments
- Identify and report hazards, risks, and incidents
- Support risk assessments and implementation of appropriate controls
- Promote a positive safety culture within R&D activities
- Quality & Compliance
- Ensure work meets required quality standards, specifications, and regulations
- Follow defined processes for design control, testing, and documentation
- Support validation and verification activities Maintain accurate and traceable technical records
- Contribute to continuous improvement of quality systems and processes
About You
- Knowledge and Experience
- Degree in Mechanical Engineering, Chemical Engineering, Systems Engineering or related discipline
- Required
- Experience designing and operating R&D test systems, prototype equipment, or industrial process skids.
- Strong understanding of mechanical structures, clamping systems, piping assemblies, and pressure containment
- Experience with CAD tools such as Solid Works, Inventor, Creo, or similar
- Familiarity with instrumentation, DAQ systems, sensors, and automated test environments
- Hands‑on experience assembling and commissioning prototype hardware
- Knowledge of PEM electrolyser, fuel cell, hydrogen, or electrochemical systems is highly desirable
- Understanding of pressure systems, fluid handling, thermal management, and industrial safety practices
- Strong problem‑solving skills with the ability to work effectively in multidisciplinary R&D teams
Desirable
- Knowledge of hydrogen regulations, CE/UKCA compliance, PED/ASME standards, or hazardous area design
- Familiarity with PLC systems, or industrial automation platforms
- Welding, fabrication, or workshop experience for prototype development
Skills And Abilities
- Analytical and strong problem‑solving skills (RCA)
- Strong Cross‑functional collaboration
- Clearly communicates technical concepts for non‑technical people
- Hands‑on engineering mindset alongside evidence‑based decision making
- Proactively identifies issues and implements solutions
- Follows through on commitments with minimal supervision
- Detail orientated with a level of attention to detail
- Resilient and persistent when faced with setbacks
What We Offer
The opportunity to work with cutting‑edge technology in a rapidly growing industry, within a dynamic environment where you can shape the future of energy and work with a team that’s actively addressing global climate challenges.
Our corporate culture values safety, integrity and continuous improvement.
A competitive salary and an excellent contributory pension, 25 days holiday and a wider range of benefits including:
- Buy as you earn (BAYE) share scheme
- Birthday holiday
- Holiday Purchase
- Lifestyle Discounts
- Employee Assistance Programme
- Health Cash Plan
- Eye Care
- Gym Scheme
- Life assurance
- EV Car Leasing
- Enhanced Parental Leave
- Our onsite parking includes free electric car charging points
We know your career is important to you, it’s important to us too, which is why we also offer opportunities for you to grow and develop your career.
If you are looking to join a growing, dynamic business and want to be part of our amazing team we would love to hear from you.
Our success is driven by the exceptional diversity of our people.
We are proud to be an equal opportunity employer, committed to promoting and creating a diverse and inclusive environment where we encourage our employees to learn and grow, fuelled by mutual respect in a place where ideas flow and thrive.
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Test Capability Engineer in Sheffield employer: ITM Power Solutions
ITM Power is an exceptional employer, offering a dynamic work environment in Sheffield at the forefront of the green hydrogen industry. Employees benefit from competitive salaries, a comprehensive pension scheme, and a range of perks including health plans and lifestyle discounts, all while contributing to meaningful projects that address global climate challenges. With a strong emphasis on employee growth and a culture of inclusivity, ITM Power fosters a workplace where innovation thrives and career development is actively supported.
StudySmarter Expert Advice🤫
We think this is how you could land Test Capability Engineer in Sheffield
✨Join Engineering Meetups!
Get yourself along to local engineering meetups or tech conferences. These are great places to connect with like-minded folks and industry leaders who might just have a lead on that full-time Test Capability Engineer role you’re after at ITM Power Solutions.
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✨Engage with Online Communities
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We think you need these skills to ace Test Capability Engineer in Sheffield
Some tips for your application 🫡
Showcase Your Technical Expertise:When applying for an engineering role like Test Capability Engineer, it’s essential to highlight your technical skills. Include any relevant software or tools you're proficient in on your CV—think CAD software, simulation tools, or programming languages. Don't skimp on any engineering projects you've worked on that demonstrate your ability to solve complex problems.
Focus on Results and Impact:In the engineering world, we love numbers and real-world impact. Quantify your achievements wherever possible—like reducing costs by a certain percentage, improving efficiency, or successfully completing a project ahead of schedule. This gives your future employers at ITM Power Solutions a clear picture of the value you can bring.
Craft a Compelling Cover Letter:Use your cover letter to express your passion for engineering and explain why you’re drawn to ITM Power Solutions specifically. Share what aspects of their work excite you and how your values align with theirs. This is your chance to show a bit of personality while keeping it professional!
Include Relevant Certifications:If you have any engineering certifications, especially ones that are recognised in your field, make sure to feature them prominently on your CV. They demonstrate not just your knowledge, but also your commitment to professional development, which is something we at StudySmarter value highly.
How to prepare for a job interview at ITM Power Solutions
✨Brush Up on Core Engineering Principles
Before heading into the interview with ITM Power Solutions, make sure you're solid on the fundamental engineering principles relevant to the role. Be ready to discuss concepts such as thermodynamics, fluid mechanics, or structural analysis, depending on the specifics mentioned in the job description. Don’t skip any hands-on projects or coursework; these can be excellent talking points!
✨Show Off Your Problem-Solving Skills
Expect technical questions or case studies during your interview—after all, engineering is all about solving problems! Prepare a few examples of how you've tackled engineering challenges in the past, whether at university or in any practical experience. Practising with mock technical interviews can really help you articulate your thought process and solutions.
✨Relate Your Experience to the Role
In a full-time role, employers like ITM Power Solutions want to see that you can adapt and grow within their team. Be ready to discuss how your previous internships, projects, or studies relate directly to the work you'll be doing. Highlight specific experiences that showcase your collaborative skills and how you've successfully worked within a team environment.
✨Know Your Tools and Software
Most engineering roles require familiarity with specific tools and software. Prepare to talk about your proficiency with programmes like AutoCAD, MATLAB, or SolidWorks if they’re relevant to the role. Even better, have examples of projects where you’ve used these tools, as it'll demonstrate your hands-on experience and readiness for the job.
