Role: (Mechanical) Stress Engineer β Aircraft Modifications
Location: Frimley
Duration: 12 months - ongoing
Role Type: Hybrid β 3 days onsite
Salary: Depending on experience
Overview
For our globally renowned aerospace client, they are seeking a (Mechanical) Stress Engineer β Aircraft Modifications to join the client's Commercial Modifications Engineering, supporting the certification and delivery of aircraft modification programmes. The role focuses on providing structural substantiation and certification support for a wide range of aircraft interior modifications, ensuring compliance with regulatory, airworthiness, customer, and organisational requirements.
Working within a collaborative global engineering environment, the successful candidate will be responsible for delivering high-quality stress analysis, substantiation reports, and certification documentation in support of both current and future aircraft modification programmes.
Key Responsibilities:
- Deliver structural substantiation and certification activities for aircraft interior modification programmes.
- Develop and author certification-ready stress analysis and substantiation documentation supporting aircraft modifications.
- Perform detailed stress calculations, structural assessments, load path analysis, and engineering justifications to demonstrate compliance with airworthiness requirements.
- Support certification of cabin interior modifications including seating installations, monuments, galleys, lavatories, class dividers, premium cabin suites, Passenger Service Units (PSUs), Line Replaceable Units (LRUs), and cabin reconfiguration activities.
- Assess structural interfaces between aircraft interiors and primary or secondary aircraft structures where required.
- Produce hand calculations, Finite Element Analysis (FEA) models, stress reports, compliance documentation, and certification evidence packages.
- Support technical reviews, design reviews, certification meetings, and customer-facing engineering discussions.
- Ensure all engineering documentation remains accurate, traceable, auditable, and compliant with company procedures and regulatory requirements.
- Collaborate with multidisciplinary engineering teams across multiple programmes and international locations.
- Promote engineering excellence, quality, safety, and continuous improvement throughout project delivery.
Key Skills & Experience:
- Degree qualified in Aerospace, Aeronautical, Mechanical Engineering, or a related discipline.
- Significant experience in aircraft stress analysis, structural engineering, or aircraft modification substantiation.
- Strong knowledge of aircraft structures, load paths, structural interfaces, and certification requirements.
- Experience supporting aircraft interior modification programmes and cabin reconfiguration projects.
- Proficiency in classical stress analysis techniques and engineering hand calculations.
- Experience producing certification-ready structural substantiation reports and technical documentation.
- Proficient in Finite Element Analysis (FEA) and associated modelling tools.
- Working knowledge of EASA and FAA airworthiness regulations, including CS-25 and FAR 25 requirements.
- Experience within an EASA Part 21J Design Organisation environment is highly desirable.
- Strong technical report writing, problem-solving, and analytical skills.
- Ability to manage multiple workstreams and deliver to demanding programme schedules.
- Excellent communication and stakeholder management skills.
Sadly, sponsorship cannot be offered for this role
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Stress Engineer β Aircraft Modifications in Frimley employer: Indotronix Avani UK
As a Digital Project Manager at our Salisbury location, you will thrive in a dynamic hybrid work environment that promotes collaboration and flexibility. We prioritise employee growth through continuous training and development opportunities, ensuring you can advance your career while working on impactful digital projects. Our supportive work culture values innovation and teamwork, making us an excellent employer for those seeking meaningful and rewarding employment.