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- Tasks: Lead exciting improvement projects in complex manufacturing processes and optimise production techniques.
- Company: Join Independent Forgings and Alloys, a top UK aerospace and industrial forging company.
- Benefits: Enjoy 33 days holiday, a pension scheme, bonuses, and health cash plans.
- Why this job: Make a real impact in a dynamic environment with opportunities for career growth.
- Qualifications: Experience in project management and mechanical engineering, ideally in multi-process manufacturing.
- Other info: Collaborative culture focused on innovation and continuous improvement.
The predicted salary is between 36000 - 60000 £ per year.
Independent Forgings and Alloys has an exciting opportunity for a committed, driven and ambitious Process Engineer to join our journey to become the number one forging company in the world. Over the last few years, Independent Forgings and Alloys Ltd (IFA) has invested in the business and successfully doubled our turnover, continuing on this growth path. With this investment, we are looking to expand our Engineering team and seek an experienced Process Engineer with a strong background in complex manufacturing projects.
Main Purpose of the Role
Reporting to the Projects Manager, you will be responsible for the implementation of improvement projects across the different manufacturing processes on site. You will manage individual projects, deliver cost-saving, health & safety and business-critical initiatives within realistic timeframes, provide frequent progress updates, and contribute to group projects and the team’s goals/KPIs.
A Typical Day May Include
- Support and aid departments with improvement projects highlighted by operators and area leads, providing clear plans for the most appropriate solutions.
- Implementation of new products, processes and manufacturing techniques.
- Optimisation and modification of existing processes and products to reduce cost and improve performance.
- Work closely with technical and quality teams to ensure changes conform to customer standards.
- Identify continuous improvement opportunities across the business and apply modern manufacturing techniques.
- Use data-capturing techniques to attain key production data and analyse it to highlight opportunities for improvement.
- Present regular project/task updates to different levels of management and take responsibility for any overdue actions, individually or with other engineers.
- Liaise and work cross-functionally with departments on all projects/tasks to ensure each is delivered to its fullest potential and capture true benefits.
Qualifications / Experience
- Strong background in project management within mechanical engineering, ideally in complex multi-process manufacturing.
- Experience across a wide range of manufacturing sectors within the metals sector.
- Good understanding of CAD packages, ideally both 2D and 3D.
- Strong knowledge of quality functions such as root cause/corrective actions.
- Health and safety conscious with a proactive approach to improving safety standards across the site.
- Understanding of CI/Lean tools (PFMEA, VSM, DMAIC, LEAN/6 SIGMA).
Independent Forgings and Alloys (IFA) is one of Britain’s leading independent aerospace and industrial forgers. The unique feature about IFA is the combination of open and closed-die forging while also undertaking the whole production process from raw material to the finished product in one location. Operating from a 680,000 ft² facility in Sheffield, we manufacture high-integrity, open-die and closed-die forged components in nickel alloy, titanium, stainless steel and carbon alloys for customers and tier-one suppliers within the aerospace, nuclear, power generation, marine and oil & gas sectors.
Why work for us?
At IFA we pride ourselves on being a great place to work. As one of the UK’s leading forge manufacturing companies, we want to attract, motivate and retain the best people who can deliver the best service to the company and our customers.
We Offer You
- 33 days holiday, including bank holidays.
- Pension scheme with a 5% employer contribution.
- Bonus scheme linked to team and company performance.
- Level 1 health cash plan with discounts and special offers, including gym, online, high street and grocery retailers.
- Wellhub access to various fitness apps and gyms in the local area.
- Free workwear and PPE.
- Development opportunities to progress your career.
Seniority level: Mid-Senior level Employment type: Full-time Industry: Civil Engineering
Process Engineer in Sheffield employer: Independent Forgings and Alloys Ltd
Contact Detail:
Independent Forgings and Alloys Ltd Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Process Engineer in Sheffield
✨Tip Number 1
Network like a pro! Reach out to current employees at Independent Forgings and Alloys on LinkedIn or through industry events. A friendly chat can give you insider info and maybe even a referral!
✨Tip Number 2
Prepare for the interview by brushing up on your project management skills and lean manufacturing knowledge. Be ready to share specific examples of how you've implemented improvements in past roles.
✨Tip Number 3
Show your passion for continuous improvement! During interviews, highlight your experience with CI/Lean tools and how you've used data to drive decisions. This will resonate well with IFA's goals.
✨Tip Number 4
Don't forget to apply through our website! It’s the best way to ensure your application gets noticed. Plus, it shows you're genuinely interested in joining the IFA team.
We think you need these skills to ace Process Engineer in Sheffield
Some tips for your application 🫡
Tailor Your CV: Make sure your CV is tailored to the Process Engineer role. Highlight your experience in complex manufacturing projects and any relevant skills like project management and CAD knowledge. We want to see how you can contribute to our journey!
Craft a Compelling Cover Letter: Your cover letter should tell us why you're the perfect fit for IFA. Share your passion for engineering and how your background aligns with our goals. Don’t forget to mention any continuous improvement initiatives you've led!
Showcase Your Achievements: When detailing your experience, focus on specific achievements that demonstrate your impact in previous roles. Use metrics where possible to show how you’ve delivered cost savings or improved processes. We love numbers!
Apply Through Our Website: We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re keen to join our team at IFA!
How to prepare for a job interview at Independent Forgings and Alloys Ltd
✨Know Your Processes
Make sure you brush up on your knowledge of complex manufacturing processes, especially those relevant to the metals sector. Be ready to discuss specific projects you've managed and how you implemented improvements. This will show that you understand the role and can hit the ground running.
✨Showcase Your Project Management Skills
Prepare examples of past projects where you successfully delivered cost-saving initiatives or improved health and safety standards. Use the STAR method (Situation, Task, Action, Result) to structure your answers, making it easy for the interviewer to see your impact.
✨Familiarise Yourself with CI/Lean Tools
Since the role requires knowledge of Continuous Improvement and Lean tools, be ready to discuss how you've applied techniques like PFMEA, VSM, or DMAIC in previous roles. Highlight any specific outcomes that resulted from these methodologies to demonstrate your expertise.
✨Engage with Cross-Functional Collaboration
Independent Forgings and Alloys values teamwork, so prepare to talk about how you've worked with different departments in the past. Share examples of how you’ve liaised with technical and quality teams to ensure project success, as this will show your ability to work collaboratively.
