Mechanical Design Engineer (Gloucester, UK)

Join iCOMAT – Revolutionising the Future of Lightweight Manufacturing! iCOMAT is an advanced manufacturing company that invented Rapid Tow Shearing (RTS) - the only proven technology for producing defect‑free curved‑fiber composite parts at industrial scale. We deliver the lightest structures possible for aerospace, automotive, defense, and space, at a rate and cost efficiency that far exceeds existing composite production processes.

We are seeking a highly motivated and ambitious Mechanical Design Engineer to join our dynamic team. The Mechanical Design Engineer will be heavily involved in design and optimising current and future systems relating to Rapid Tow Shearing (RTS) machine and auxiliary equipment. The role will suit a person that enjoys a mix of practical hands‑on approach as well as office based design and analysis. The candidate will need to demonstrate experience of both elements.

The Engineer will play a key role in specifying, commissioning, and developing the RTS and supporting processes. Finally they will be responsible for Continuous Improvement activities in the manufacturing environment – developing the RTS process & implementing automation across the product flow.

What will you be doing?

• Strong design skills using 3D CAD with proven experience of FEA, managing Drawings database and ECR control.
• Proven experience of Hands on Engineering.
• Comfortable with hands on practical assembly, use of power & hand tools.
• Drive improvements to enhance efficiency, product quality, reduce waste, and minimise costs through CI initiatives.
• Good knowledge of standard Engineering equipment (i.e., Bearings, Pneumatic cylinders, fasteners) and best practice to integrate into designs.
• Lead projects to develop System Design from concept to production.
• Use Structured Problem Solving to determine Root Cause on Overall Equipment Effectiveness / Quality / Operations related issues.
• Identify, liaise and build working relationships with Equipment suppliers.
• Lead projects to introduce new technologies, equipment, or automation systems to improve manufacturing capabilities and competitiveness.
• Working with Quality Assurance, Engineering and Design to ensure APQP activities are delivered effectively during process development.
• Specify and develop manufacturing processes into operations.
• Lead FMEA activities, delivering overall risk reduction in the area of responsibility.
• Develop Assembly instructions & Quality control procedures for Systems Assembly.
• Design layout for new manufacturing cells using lean principals.
• Analyse MES data and performance metrics to monitor production efficiency, identify trends, and drive performance improvements.
• Drive I4.0 and I5.0 vision for the manufacturing environment – striving for a lights out, fully automated composite manufacturing plant.

What do we need from you?

Must Have

• Qualified to HND level or equivalent experience in an engineering discipline. Degree level preferable.
• Minimum of 5 years of experience as a Mechanical or Design Engineer, with a proven track record of Hands on and Design roles.
• Strong working knowledge of 3D CAD applications and mechanical design.
• Good knowledge of manufacturing & machining process.
• Knowledge of APQP and QMS systems.
• Proficiency in data analysis and statistical tools (e.g., Excel, Minitab, Power BI) to analyse performance.
• Excellent project management skills, with the ability to lead cross‑functional teams and drive projects to completion on schedule and within budget.
• Working knowledge of ISO and TS quality standards.
• Strong communication and interpersonal skills, with the ability to effectively collaborate with stakeholders at all levels of the organization.
• Self‑driven and able to work autonomously.

Nice To Have

• Knowledge of lean manufacturing principles, methodologies, and problem solving tools (e.g., Six Sigma, Kaizen, 5S).
• Experience with process optimisation, value stream mapping, and root cause analysis techniques.
• Previous experience of machine building.
• In depth knowledge of Solidworks & PDM.
• Experience with automated manufacturing equipment – incorporating robotics.
• Knowledge of composite materials.

Our Values:

• Uncompromising Excellence: Discipline over excuses. We commit. We follow through. We hold ourselves and each other to the highest standard, especially when the pressure is on.
• Push the edge: iCOMAT was built on a refusal to accept that curved fiber could not be manufactured at scale. We innovate where others hesitate.
• Aligned and accountable: Everyone owns their lane, communicates openly, and delivers without being chased. No silos. No ambiguity.

Why iCOMAT?

• Competitive Salary & Benefits: We offer a comprehensive benefits package, including private healthcare, pension scheme.
• Stock Options: Equity options to give employees a stake in the company’s success.
• Career Growth Opportunities: Join us at a pivotal time as we scale up, offering unmatched professional growth opportunities in the rapidly advancing field of composite materials.
• Innovation‑Focused Culture: We pride ourselves on our inclusive, forward‑thinking work environment.
• Global Impact: Be a part of our mission to redefine lightweight structures for the automotive, aerospace, and space industries, working with some of the most influential companies worldwide.

Apply now to learn more and join us on our exciting journey!