Controls Systems Engineer

Controls Systems Engineer

Warrington Full-Time 34000 - 50000 £ / year (est.) No home office possible
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At a Glance

  • Tasks: Manage PLC system design projects from start to finish, including site commissioning.
  • Company: Join a leading engineering services company focused on energy and chemical safety solutions.
  • Benefits: Enjoy a competitive salary, potential for travel, and a collaborative team environment.
  • Why this job: Be part of impactful projects that enhance safety in critical industries while developing your engineering skills.
  • Qualifications: HNC/HND or degree in engineering with PLC experience and strong communication skills required.
  • Other info: Must have a valid UK driving licence; occasional worldwide travel may be necessary.

The predicted salary is between 34000 - 50000 £ per year.

A new position for an experienced Controls Project Systems Engineer (PLC) is urgently required for a leading engineering services company to join a strong well-established team for upcoming projects. Clients work within the energy/chemicals sector, focusing on safety solutions that satisfy the critical nature of customer plant sites and processes.

As a Controls Project Systems Engineer, you will be involved in consulting in the field of systems engineering and general system design and panel build services. The role is mainly office-based, apart from site visits to clients (must be able to drive). Site visits would normally be within the UK but may occasionally require worldwide travel.

Role and Responsibilities:

  • Manage PLC-based system design and consultancy projects from point of sale through initial design and manufacture to site commissioning.
  • Responsible for a wide range of engineering design and project management tasks, with importance placed on reading and interpreting technical documents, including industry standards, client specifications, P&IDs, and logic diagrams.
  • Confident user of general office software (e.g. Microsoft Word/Excel) for preparing various in-depth project-related documentation (e.g. specifications, reports, calculations).
  • Critically review and mark-up documents/drawings generated by others, providing constructive feedback.
  • Supervision of workshop technicians during the system build of your own projects.
  • Rigorously testing, applying problem-solving and analytical techniques to plan and carry out appropriate system tests.
  • General control of project work, including look-ahead planning, control of project budgets and schedules, change control, estimating activities, project document management, and progress reporting.
  • Review of client specifications and other national/international standards to ensure project compliance.
  • Development of functional requirements specifications for control systems, SIS, F&G, and instrumentation.
  • PLC, HMI & SCADA application software development.
  • Participation in design reviews, including HAZOP/LOPA, hazardous area, etc.

Skills and Experiences:

  • HNC/HND or Degree qualification in a relevant engineering discipline.
  • Several years' experience in PLC configuration and application software development (e.g. ABB AC500-S/800xA, Emerson DeltaV, Triconex, HIMA F60/HiQuad X, Siemens S7-Failsafe, Allen Bradley ControlLogix/GuardLogix).
  • Customer-facing, with great communication skills from a technical and commercial perspective.
  • HMI/SCADA configuration (e.g. Siemens WinCC/PCS7/Emerson DeltaV).
  • Industrial communications system architectural design and selection/configuration of appropriate protocols (e.g., Profinet/Profibus/Modbus TCP & RTU/OPC).
  • The ability to conduct site surveys and brownfield verification of existing control systems and field instrumentation.
  • Experience in the planning and delivery of technical projects is essential.
  • Essential UK Driving Licence.
  • Desirable: Industrial Instrumentation experience.
  • Understanding of Burner Management, Emergency Shutdown, Fire & Gas Detection.
  • Good working knowledge of the Functional Safety Standards BS EN 61508/61511.
  • Certified Functional Safety Engineer/Professional status welcomed.
  • TUV Functional Safety certification would be preferred but not essential.

They offer an attractive salary (dependent on experience).

To Apply: Please contact Alison Basson quoting ABJ7526 on (T: 0203 909 3782 / +44 (0)7814 547440) - send CV to JBRP1_UK.

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Contact Detail:

Hudson Shribman Recruiting Team

StudySmarter Expert Advice 🤫

We think this is how you could land Controls Systems Engineer

✨Tip Number 1

Network with professionals in the engineering and controls systems field. Attend industry events, webinars, or local meetups to connect with potential colleagues and employers. This can help you gain insights into the company culture and upcoming opportunities.

✨Tip Number 2

Familiarise yourself with the specific PLC systems mentioned in the job description, such as Siemens S7 and Allen Bradley ControlLogix. Having hands-on experience or relevant projects to discuss can set you apart during interviews.

✨Tip Number 3

Prepare to discuss your project management experience in detail. Be ready to share examples of how you've managed budgets, schedules, and team dynamics in previous roles, as this is crucial for the position.

✨Tip Number 4

Research the company's recent projects and clients in the energy and chemicals sector. Understanding their work will allow you to tailor your conversation and demonstrate your genuine interest in contributing to their success.

We think you need these skills to ace Controls Systems Engineer

PLC Configuration and Application Software Development
HMI/SCADA Configuration
Industrial Communications Protocols (e.g., Profinet, Profibus, Modbus TCP & RTU, OPC)
System Architectural Design
Technical Document Interpretation
Project Management
Problem-Solving Skills
Analytical Techniques
Site Surveying and Brownfield Verification
Functional Safety Standards Knowledge (BS EN 61508 / 61511)
Customer-Facing Communication Skills
Team Leadership and Supervision
Budget and Schedule Control
Change Control Management
Technical Report Writing
Experience in Planning and Delivery of Technical Projects

Some tips for your application 🫡

Tailor Your CV: Make sure your CV highlights relevant experience in PLC configuration and application software development. Include specific projects you've worked on that relate to the job description, such as system design or project management tasks.

Craft a Strong Cover Letter: Write a cover letter that addresses the key responsibilities mentioned in the job description. Emphasise your experience with technical documents, project compliance, and your ability to communicate effectively with clients.

Showcase Technical Skills: In your application, clearly list your technical skills related to HMI/SCADA configuration and industrial communication protocols. Mention any relevant certifications, such as TUV Functional Safety certification, to strengthen your application.

Highlight Problem-Solving Abilities: Provide examples of how you've applied problem-solving and analytical techniques in previous roles. This could include specific challenges you faced during system testing or project management and how you overcame them.

How to prepare for a job interview at Hudson Shribman

✨Know Your PLCs

Make sure you brush up on your knowledge of PLC configuration and application software development. Be prepared to discuss specific systems you've worked with, such as Siemens S7 or Allen Bradley ControlLogix, and how you've applied them in past projects.

✨Demonstrate Problem-Solving Skills

Since the role involves rigorous testing and problem-solving, be ready to share examples of challenges you've faced in previous projects. Highlight your analytical techniques and how you planned and executed system tests to overcome these challenges.

✨Communication is Key

As this position requires excellent spoken and written communication skills, practice articulating your thoughts clearly. Prepare to explain complex technical concepts in a way that is understandable to clients and team members alike.

✨Familiarise Yourself with Industry Standards

Review relevant industry standards and client specifications that are applicable to the role. Being able to discuss how you ensure project compliance with standards like BS EN 61508/61511 will demonstrate your expertise and attention to detail.

Controls Systems Engineer
Hudson Shribman
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