Additive Manufacturing Student Placement (May - December 2027) in Surrey

GM Performance Power Units in Concord, NC is seeking an Additive Manufacturing Student Placement to join our AM team as a hands-on contributor to daily operations and special projects. This role offers exposure to the full additive manufacturing process, including operations, process development, and design, while providing the opportunity to learn, contribute ideas, and collaborate with a team working to build a Formula 1 power unit. We’re looking for a student who is curious, driven, and eager to gain hands-on experience in a fast-paced, highly collaborative environment.

This is a full-time, onsite placement from May through December 2027. Students may be eligible to receive university credit, depending on their school’s requirements. By submitting an application, you confirm availability for this period.

Key Responsibilities:

• Contribute to the creation and improvement of standard operating procedures, work instructions, and additional team documentation.
• Assist with installation, setup, and daily operation of AM equipment under supervision.
• Perform basic maintenance, troubleshooting, and simple repairs to support machine uptime.
• Help with calibration activities and record results accurately.
• Carry out part processing and post-processing tasks following work instructions.
• Support consumables management, inventory tracking, and lab organization to maintain a safe workspace.
• Enter basic data into IFS or similar systems for job tracking and equipment status.
• Identify and suggest simple improvements to workflow and efficiency in the production area.
• Assist in preparing and handling metal powders, including weighing, blending, and documenting material usage.
• Support material characterization activities (e.g., particle size analysis, density checks) under guidance.
• Participate in build parameter development and optimization trials for different alloys.
• Help monitor and record process variables during builds to ensure compliance with quality standards.
• Collaborate with engineers on design-for-additive-manufacturing (DfAM) principles for performance components.
• Assist in preparing CAD models for printing, including orientation, support generation, and slicing.
• Review build simulations and provide feedback on potential issues related to distortion or support removal.
• Contribute ideas for lightweighting and performance improvements using AM design strategies.
• Develop programming code (Python) to automate repetitive and iterative tasks such as parameter development, data presentation and process improvement.
• Execute independent design tasks such as fixture designs, challenge geometry coupon creation, and demonstration articles.
• Other duties as assigned.

Required Qualifications:

• Current or recent college or technical program students seeking degrees in engineering, technology, or related field (degree not required).
• Ability to work full time, on-site from May through December 2027.
• Experience working in a machine shop and understanding of safety protocols working with equipment.
• Manufacturing background.
• Familiarity with basic documentation practices.
• Strong communication and interpersonal abilities.
• Collaboration: Works effectively with internal teams and external partners.
• Adaptability: Responds effectively to evolving business needs and opportunities.
• Growth mindset.
• Ability to handle multiple projects independently.

Physical Requirements:

• Ability to stand, walk, and move in diverse operational environments, including race shops, arenas, and commercial facilities.
• Comfortable working in variable environmental conditions, including loud, high-traffic, or high-pressure environments.

Why Join Us: You’ll help support a team developing a next-generation Formula 1 power unit, working alongside professionals who value precision, creativity, and a constant drive to improve. Interns will have the unique opportunity to work on a team poised to showcase American engineering excellence on the global Formula 1 stage.

Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply.

Reasonable Accommodations Statement: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.