At a Glance
- Tasks: Design and optimise cooling systems for cutting-edge F1 power units.
- Company: Join GM Performance Power Units, a leader in motorsport engineering.
- Benefits: Competitive salary, innovative work environment, and opportunities for growth.
- Other info: Passionate team culture that values innovation and precision.
- Why this job: Be at the forefront of F1 technology and make a real impact.
- Qualifications: Bachelor's degree in Mechanical Engineering and 3+ years in thermal management.
The predicted salary is between 60000 - 80000 £ per year.
GM Performance Power Units (GM PPU) is seeking an ERS Thermal Engineer with a Formula 1 background to join our engineering team in Concord, NC. This role focuses on thermal management for Motor Generator Unit – e-motor (MGU), Control Unit Kinetic – inverter (CU-K), and Energy Store – battery (ES) systems in F1 power units. The engineer will deliver cooling strategies ensuring performance, reliability, and FIA compliance under extreme conditions.
Key Responsibilities:
- Design cooling systems for MGU-K, CU-K, and ES, including heat exchangers, interfaces, and fluid routing.
- Perform thermal simulations using STAR-CCM+, ANSYS, or equivalent for CFD/CHT analysis.
- Analyze telemetry data to optimize thermal performance across duty cycles.
- Collaborate with ERS, electronics, mechanical, and integration teams for system packaging.
- Support prototype testing (dyno, track, thermal cycling) and validation.
- Ensure DFM with suppliers for manufacturability and regulatory compliance.
- Document thermal models, results, and trade-offs for review.
Required Qualifications:
- Bachelor's degree in Mechanical or related field; Master's preferred.
- 3+ years in thermal management, preferably motorsport or high-power electronics.
- Proficiency in CFD/thermal tools (STAR-CCM+, ANSYS, SimScale).
- Strong heat transfer knowledge for electric motors, power electronics, batteries.
- Experience with materials and processes for extreme environments.
- Familiarity with F1 ERS regulations.
Desirable Skills:
- Specific F1 ERS thermal design (MGU-K, CU-K, ES).
- Advanced cooling (oil spray, immersion, phase change).
- Thermal interface optimization and packaging in tight constraints.
- Telemetry analysis and controls integration.
Personal Attributes:
- Results-driven under aggressive timelines.
- Innovative problem-solver balancing trade-offs.
- Excellent cross-functional communicator.
- Detail-oriented with continuous improvement mindset.
- Passionate about F1 technology.
Why Join Us: You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply.
ERS Thermal Engineer employer: GM Performance Power Units
At GM Performance Power Units in Concord, NC, we pride ourselves on fostering a dynamic work environment that champions innovation and precision in the high-stakes world of Formula 1 engineering. Our commitment to employee growth is evident through continuous learning opportunities and collaboration across diverse teams, ensuring that every engineer can thrive and contribute to cutting-edge thermal management solutions. Join us to be part of a culture that values your expertise and passion for motorsport technology, while enjoying the benefits of working in a supportive and inclusive atmosphere.
Contact Details:
GM Performance Power Units Recruitment Team
StudySmarter Expert Advice🤫
We think this is how you could land ERS Thermal Engineer
✨Network Like a Pro
Get out there and connect with people in the industry! Attend events, join online forums, or even hit up LinkedIn. We all know that sometimes it’s not just what you know, but who you know that can land you that dream job.
✨Show Off Your Skills
When you get the chance to chat with potential employers, don’t hold back! Share your experiences and how they relate to the role. We want to hear about your thermal management projects and any cool simulations you've done. Make it memorable!
✨Prepare for the Interview
Do your homework before the interview! Research GM Performance Power Units and understand their projects. We want you to be able to discuss how your background in F1 can contribute to their goals. Confidence is key!
✨Apply Through Our Website
Don’t forget to apply directly through our website! It’s the best way to ensure your application gets seen. We’re excited to see what you bring to the table, so make sure you take that step!
We think you need these skills to ace ERS Thermal Engineer
Some tips for your application 🫡
Tailor Your CV:Make sure your CV highlights your experience in thermal management and motorsport. We want to see how your background aligns with the specific requirements of the ERS Thermal Engineer role, so don’t be shy about showcasing your Formula 1 experience!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you’re passionate about F1 technology and how your skills can contribute to our team. We love seeing enthusiasm, so let your personality come through!
Showcase Relevant Projects:If you've worked on any projects related to cooling systems or thermal simulations, make sure to mention them. We’re keen to see practical examples of your work, especially if they relate to MGU-K, CU-K, or ES systems.
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re serious about joining our team!
How to prepare for a job interview at GM Performance Power Units
✨Know Your Thermal Management Inside Out
Make sure you brush up on your thermal management knowledge, especially in relation to electric motors and power electronics. Be ready to discuss specific cooling strategies you've designed or worked on, particularly in high-performance environments like Formula 1.
✨Familiarise Yourself with F1 Regulations
Understanding the FIA regulations is crucial for this role. Do your homework on the specific ERS regulations and be prepared to explain how your experience aligns with these requirements during the interview.
✨Show Off Your Simulation Skills
Be ready to talk about your experience with CFD tools like STAR-CCM+ and ANSYS. Bring examples of thermal simulations you've performed and how they impacted design decisions. This will demonstrate your technical expertise and problem-solving abilities.
✨Communicate Cross-Functionally
Since collaboration is key in this role, think of examples where you've successfully worked with different teams. Highlight your communication skills and how you've navigated challenges in cross-functional projects, especially under tight deadlines.
