At a Glance
- Tasks: Design and optimise cooling systems for cutting-edge Formula 1 power units.
- Company: Join GM Performance Power Units, a leader in motorsport engineering.
- Benefits: Competitive salary, innovative work environment, and opportunities for growth.
- Other info: Passionate team culture that values innovation and precision.
- Why this job: Be at the forefront of F1 technology and make a real impact.
- Qualifications: Degree in Mechanical Engineering and experience in thermal management required.
The predicted salary is between 60000 - 80000 £ per year.
GM Performance Power Units (GM PPU) is seeking an ERS Thermal Engineer with a Formula 1 background to join our engineering team in Concord, NC. This role focuses on thermal management for Motor Generator Unit – e-motor (MGU), Control Unit Kinetic – inverter (CU-K), and Energy Store – battery (ES) systems in F1 power units. The engineer will deliver cooling strategies ensuring performance, reliability, and FIA compliance under extreme conditions.
Key Responsibilities:
- Design cooling systems for MGU-K, CU-K, and ES, including heat exchangers, interfaces, and fluid routing.
- Perform thermal simulations using STAR-CCM+, ANSYS, or equivalent for CFD/CHT analysis.
- Analyze telemetry data to optimize thermal performance across duty cycles.
- Collaborate with ERS, electronics, mechanical, and integration teams for system packaging.
- Support prototype testing (dyno, track, thermal cycling) and validation.
- Ensure DFM with suppliers for manufacturability and regulatory compliance.
- Document thermal models, results, and trade-offs for review.
Required Qualifications:
- Bachelor's degree in Mechanical or related field; Master's preferred.
- 3+ years in thermal management, preferably motorsport or high-power electronics.
- Proficiency in CFD/thermal tools (STAR-CCM+, ANSYS, SimScale).
- Strong heat transfer knowledge for electric motors, power electronics, batteries.
- Experience with materials and processes for extreme environments.
- Familiarity with F1 ERS regulations.
Desirable Skills:
- Specific F1 ERS thermal design (MGU-K, CU-K, ES).
- Advanced cooling (oil spray, immersion, phase change).
- Thermal interface optimization and packaging in tight constraints.
- Telemetry analysis and controls integration.
Personal Attributes:
- Results-driven under aggressive timelines.
- Innovative problem-solver balancing trade-offs.
- Excellent cross-functional communicator.
- Detail-oriented with continuous improvement mindset.
- Passionate about F1 technology.
Why Join Us
You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Formula 1 ERS Thermal Engineer in Concord employer: GM Performance Power Units
At GM Performance Power Units in Concord, NC, we offer an exceptional work environment where innovation and precision are at the forefront of our engineering culture. As a Formula 1 ERS Thermal Engineer, you will have the opportunity to work on cutting-edge technology while collaborating with a passionate team dedicated to performance excellence. We prioritise employee growth through continuous learning and development, ensuring that you can thrive in your career while contributing to the future of motorsport.
Contact Details:
GM Performance Power Units Recruitment Team
StudySmarter Expert Advice🤫
We think this is how you could land Formula 1 ERS Thermal Engineer in Concord
✨Tip Number 1
Network like a pro! Reach out to your contacts in the motorsport industry, especially those with F1 experience. A friendly chat can lead to insider info about job openings or even a referral.
✨Tip Number 2
Show off your skills! If you’ve got any projects or simulations that demonstrate your thermal management expertise, don’t hesitate to share them during interviews. Visuals can make a huge impact!
✨Tip Number 3
Prepare for technical interviews by brushing up on your CFD tools and thermal analysis knowledge. We all know F1 is intense, so be ready to tackle some challenging questions that test your problem-solving skills.
✨Tip Number 4
Apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you’re genuinely interested in joining our team at GM Performance Power Units.
We think you need these skills to ace Formula 1 ERS Thermal Engineer in Concord
Some tips for your application 🫡
Tailor Your CV:Make sure your CV highlights your experience in thermal management and motorsport. We want to see how your skills align with the specific requirements of the ERS Thermal Engineer role, so don’t be shy about showcasing relevant projects!
Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to express your passion for F1 technology and explain why you’re the perfect fit for our team. We love seeing enthusiasm and a clear understanding of the role.
Showcase Your Technical Skills:Don’t forget to mention your proficiency in tools like STAR-CCM+ and ANSYS. We’re looking for someone who can hit the ground running, so highlight any relevant thermal simulations or projects you've worked on.
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way for us to receive your application and ensures you’re considered for the role. Plus, it shows you’re serious about joining our team!
How to prepare for a job interview at GM Performance Power Units
✨Know Your Thermal Management Inside Out
Make sure you brush up on your thermal management knowledge, especially in relation to electric motors and power electronics. Be ready to discuss specific cooling strategies you've designed or worked on, particularly in high-pressure environments like Formula 1.
✨Familiarise Yourself with F1 ERS Regulations
Understanding the regulations surrounding Energy Recovery Systems (ERS) in Formula 1 is crucial. Do your homework on the latest FIA compliance standards and be prepared to explain how your experience aligns with these requirements.
✨Show Off Your Simulation Skills
Be ready to talk about your experience with thermal simulation tools like STAR-CCM+ and ANSYS. Bring examples of past projects where you used these tools for CFD/CHT analysis, and be prepared to discuss the outcomes and any challenges you faced.
✨Communicate Cross-Functionally
Since this role involves collaboration with various teams, practice articulating your ideas clearly and concisely. Think of examples where you successfully worked with different departments, and be ready to showcase your communication skills during the interview.
