ERS ML Design Optimization Engineer in Concord

ERS ML Design Optimization Engineer in Concord

Concord Full-Time 60000 - 80000 € / year (est.) No home office possible
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At a Glance

  • Tasks: Design and optimise cooling systems for cutting-edge Formula 1 power units using ML and simulation tools.
  • Company: Join GM Performance Power Units, a leader in motorsport innovation.
  • Benefits: Competitive salary, hands-on experience, and a chance to work on F1 technology.
  • Other info: Dynamic team environment with opportunities for growth and innovation.
  • Why this job: Be at the forefront of F1 technology and make a real impact on performance.
  • Qualifications: Bachelor's in Mechanical Engineering; experience in thermal management and CFD tools required.

The predicted salary is between 60000 - 80000 € per year.

GM Performance Power Units (GM PPU) seeks an ERS Simulation ML Engineer to join our team in Concord, NC. This role leverages ML for design optimization, simulation acceleration, and performance analysis of ERS systems (MGU-K, CU-K, ES) using telemetry and physics-based data. Focus on surrogate models to reduce sim cycles while meeting FIA constraints.

Key Responsibilities

  • Design cooling systems for MGU-K, CU-K, and ES, including heat exchangers, interfaces, and fluid routing.
  • Perform thermal simulations using STAR-CCM+, ANSYS, or equivalent for CFD/CHT analysis.
  • Analyze telemetry data to optimize thermal performance across duty cycles.
  • Collaborate with ERS, electronics, mechanical, and integration teams for system packaging.
  • Support prototype testing (dyno, track, thermal cycling) and validation.
  • Ensure DFM with suppliers for manufacturability and regulatory compliance.
  • Document thermal models, results, and trade-offs for review.

Required Qualifications

  • Bachelor's degree in Mechanical or related field; Master's preferred.
  • 3+ years in thermal management, preferably motorsport or high-power electronics.
  • Proficiency in CFD/thermal tools (STAR-CCM+, ANSYS, SimScale).
  • Strong heat transfer knowledge for electric motors, power electronics, batteries.
  • Experience with materials and processes for extreme environments.
  • Familiarity with F1 ERS regulations.

Desirable Skills

  • Specific F1 ERS thermal design (MGU-K, CU-K, ES).
  • Advanced cooling (oil spray, immersion, phase change).
  • Thermal interface optimization and packaging in tight constraints.
  • Telemetry analysis and controls integration.

Personal Attributes

  • Results-driven under aggressive timelines.
  • Innovative problem-solver balancing trade-offs.
  • Excellent cross-functional communicator.
  • Detail-oriented with continuous improvement mindset.
  • Passionate about F1 technology.

Why Join Us

You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.

Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply.

ERS ML Design Optimization Engineer in Concord employer: GM Performance Power Units

At GM Performance Power Units in Concord, NC, we pride ourselves on fostering a dynamic work environment that champions innovation and precision in the high-stakes world of Formula 1 technology. Our commitment to employee growth is evident through continuous learning opportunities and collaboration across diverse teams, ensuring that every engineer can contribute meaningfully to cutting-edge projects while enjoying a culture that values diversity and inclusion.

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Contact Detail:

GM Performance Power Units Recruiting Team

StudySmarter Expert Advice🤫

We think this is how you could land ERS ML Design Optimization Engineer in Concord

Tip Number 1

Network like a pro! Reach out to folks in the industry, especially those who work at GM or in motorsport. A friendly chat can open doors and give you insights that might just land you an interview.

Tip Number 2

Show off your skills! If you've got any projects or simulations you've worked on, bring them to the table. A portfolio showcasing your thermal management expertise can really set you apart from the crowd.

Tip Number 3

Prepare for the technical interview! Brush up on your CFD tools and be ready to discuss how you’ve tackled design challenges in the past. We want to see your problem-solving skills in action!

Tip Number 4

Don’t forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you’re serious about joining our team at GM Performance Power Units.

We think you need these skills to ace ERS ML Design Optimization Engineer in Concord

Machine Learning
Design Optimization
Simulation Acceleration
Performance Analysis
Telemetry Data Analysis
Surrogate Modelling
Thermal Simulations

Some tips for your application 🫡

Tailor Your CV:Make sure your CV highlights relevant experience in thermal management and ML design optimisation. We want to see how your skills align with the role, so don’t be shy about showcasing your achievements!

Craft a Compelling Cover Letter:Your cover letter is your chance to shine! Use it to explain why you're passionate about F1 technology and how your background makes you a perfect fit for our team. Keep it engaging and personal – we love to see your personality!

Showcase Your Technical Skills:Be specific about your proficiency with tools like STAR-CCM+ and ANSYS. We’re looking for someone who can hit the ground running, so highlight any projects or experiences that demonstrate your expertise in CFD/thermal analysis.

Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way to ensure your application gets into the right hands. Plus, it shows us you’re serious about joining our team!

How to prepare for a job interview at GM Performance Power Units

Know Your Stuff

Make sure you brush up on your knowledge of thermal management and the specific technologies mentioned in the job description, like MGU-K and CU-K. Familiarise yourself with tools like STAR-CCM+ and ANSYS, as well as F1 ERS regulations. This will show that you're not just interested but also well-prepared.

Showcase Your Problem-Solving Skills

Prepare to discuss specific examples where you've tackled complex engineering challenges, especially in high-pressure environments. Think about how you balanced trade-offs in design or performance optimisation. This will highlight your innovative problem-solving abilities, which are crucial for this role.

Communicate Effectively

Since collaboration is key in this position, practice articulating your thoughts clearly and concisely. Be ready to explain technical concepts in a way that non-engineers can understand. This will demonstrate your cross-functional communication skills, which are essential for working with various teams.

Passion for F1 Technology

Let your enthusiasm for Formula 1 technology shine through during the interview. Share any relevant experiences or projects that reflect your passion. This will resonate with the interviewers and show that you're genuinely excited about contributing to their team.