At a Glance
- Tasks: Drive the development and optimisation of metal additive manufacturing workflows for high-performance parts.
- Company: Join GM Performance Power Units, a leader in innovative automotive engineering.
- Benefits: Competitive salary, diverse team, and opportunities for professional growth.
- Other info: Inclusive workplace encouraging applications from all backgrounds.
- Why this job: Be part of a cutting-edge team shaping the future of Formula 1 power units.
- Qualifications: Degree in Materials Science or Engineering and experience in metal additive manufacturing.
The predicted salary is between 36000 - 60000 € per year.
GM Performance Power Units is seeking a multidisciplinary Additive Manufacturing Materials & Process Engineer to drive the development, qualification, and optimization of metal additive manufacturing workflows. This integrated role unites material science and process engineering—ensuring every stage, from powder feedstock to heat-treated component, is engineered for performance, repeatability, and speed. The engineer will be responsible for defining parameters, validating materials, analyzing data, and leading data-driven continuous improvement activities that deliver championship-caliber parts.
Key Responsibilities:
- Develop and optimize part routings & AM build files to enable efficient and repeatable AM manufacturing workflows through internal ERP/MES system.
- Define, validate & optimize LBPF process & material specifications to drive cost effective yet consistent & repeatable AM processes.
- Design and execute lean DOEs to optimize laser processing parameters and heat treatments, prioritizing speed, cost efficiency, and actionable outcomes that maximize performance.
- Develop and execute witness coupon and feedstock test plans that validate both material performance and process stability.
- Perform robust DOE’s to assess the effect of key process variables on both powder lifecycle, HT and material characteristics.
- Oversee powder lifecycle management, sampling, reuse strategy & contamination control plan.
- Partner with team members to define both machine & part qualification plans to characterize material of unique part geometries to ensure reliability and repeatability.
- Maintain statistical process control (SPC) and data analysis to track performance trends and drive continuous improvement across the full value chain (Machine, Powder & Material).
- Develop, maintain & integrate IoT-based monitoring, sensor feedback, and MES data collection into a centralized database.
- Support PFMEA creation, control plan development, and QMS documentation.
- Partner closely with AM Design, AM Operations, and Quality Engineering to ensure manufacturability, repeatability, and throughput.
Required Qualifications:
- Bachelor’s or Master’s degree in Materials Science, Mechanical, or Manufacturing Engineering.
- 2+ years of experience in metal additive manufacturing (LPBF preferred).
- Strong knowledge of powder metallurgy, heat treatment, and AM process development.
- Proficiency in DOE, SPC, and data analytics tools (Minitab, JMP, or Python).
- Familiarity with AS9100 / Nadcap, PFMEA, and QMS documentation.
- Skilled in AM software such as 3DXpert, Dyndrite, or Materialise Magics.
KPI’s:
- Parameter and material qualification lead-time reduction.
- Enabling design freedom without compromising part quality or process cost.
- First-pass yield, density, and mechanical property conformance.
- Scrap and rework cost reduction.
- Stable powder reuse and lot traceability performance.
- On-time qualification of new materials and designs.
Why Join Us
You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply.
AM Materials & Process (M&P) Engineer in Stevenage employer: GM Performance Power Units
At GM Performance Power Units in Concord, NC, we pride ourselves on fostering a dynamic work environment that champions innovation and precision. As an AM Materials & Process Engineer, you will be part of a collaborative team dedicated to pushing the boundaries of additive manufacturing, with ample opportunities for professional growth and development. Our commitment to diversity and inclusion ensures a supportive culture where every voice is valued, making it an exciting place to advance your career in cutting-edge technology.
StudySmarter Expert Advice🤫
We think this is how you could land AM Materials & Process (M&P) Engineer in Stevenage
✨Tip Number 1
Network like a pro! Reach out to folks in the industry, attend events, and connect on LinkedIn. You never know who might have the inside scoop on job openings or can put in a good word for you.
✨Tip Number 2
Prepare for interviews by researching the company and its projects. Understand their values and how your skills align with their goals. This will help you stand out and show that you're genuinely interested in being part of the team.
✨Tip Number 3
Practice your technical skills and be ready to discuss them in detail. For a role like AM Materials & Process Engineer, be prepared to talk about your experience with metal additive manufacturing and any relevant projects you've worked on.
✨Tip Number 4
Don't forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, it shows you're serious about joining our team at GM Performance Power Units.
We think you need these skills to ace AM Materials & Process (M&P) Engineer in Stevenage
Some tips for your application 🫡
Tailor Your Application:Make sure to customise your CV and cover letter for the AM Materials & Process Engineer role. Highlight your experience in metal additive manufacturing and any relevant projects that showcase your skills in material science and process engineering.
Showcase Your Skills:Don’t just list your qualifications—demonstrate how your skills in DOE, SPC, and data analytics tools can contribute to our team. Use specific examples to illustrate your expertise in optimising AM processes and improving performance.
Be Data-Driven:Since this role involves a lot of data analysis, make sure to mention any experience you have with statistical tools like Minitab or Python. We love candidates who can back up their claims with data-driven results!
Apply Through Our Website:We encourage you to apply directly through our website. It’s the best way to ensure your application gets into the right hands and shows us you’re serious about joining our team at GM Performance Power Units.
How to prepare for a job interview at GM Performance Power Units
✨Know Your Stuff
Make sure you brush up on your knowledge of metal additive manufacturing, especially LBPF processes. Be ready to discuss specific materials and their properties, as well as how they relate to the job responsibilities. This will show that you're not just interested in the role but also have a solid understanding of the technical aspects.
✨Showcase Your Experience
Prepare to share examples from your past work that highlight your experience with DOE, SPC, and data analytics tools. Think of specific projects where you optimised processes or improved performance metrics. This will demonstrate your hands-on experience and problem-solving skills.
✨Ask Smart Questions
Come prepared with insightful questions about the team’s current challenges or future projects. This shows your genuine interest in the role and helps you understand how you can contribute effectively. For instance, ask about their approach to integrating IoT-based monitoring in their workflows.
✨Emphasise Team Collaboration
Since this role involves partnering with various teams, be ready to discuss your teamwork experiences. Highlight how you've successfully collaborated with design, operations, or quality engineering teams in the past. This will illustrate your ability to work well in a multidisciplinary environment.
