At a Glance
- Tasks: Use Autodesk Moldflow to optimise injection-moulded plastic components and tooling.
- Company: Join a forward-thinking engineering team focused on innovation.
- Benefits: Competitive salary, professional development, and a collaborative work environment.
- Other info: Opportunity for career growth and to work on exciting projects.
- Why this job: Make a real impact in product development with advanced simulation techniques.
- Qualifications: Experience in Moldflow simulations and strong analytical skills required.
The predicted salary is between 40000 - 50000 £ per year.
We are seeking an experienced Mold Flow Engineer to support the design and development of injection-moulded plastic components and tooling across the full product lifecycle. In this role, you will use Autodesk Moldflow and associated simulation techniques to optimise component design, tooling performance, manufacturability, and production efficiency. You will play a key role in simulation-led engineering decisions from early concept stages through to approved off-tool parts, helping reduce tooling risk, improve quality, and support robust industrialisation outcomes.
Key Responsibilities
- Perform Moldflow simulations including Fill, Pack, Warp, Cooling, and Fibre Orientation analysis to support component and tooling development.
- Create high-quality meshed models using appropriate mesh strategies to maximise simulation accuracy.
- Build representative Moldflow models incorporating cooling circuits, inserts, feed systems, injection pressure profiles, and other tooling-specific features.
- Analyse simulation results and provide clear, actionable recommendations to design, tooling, and manufacturing teams.
- Identify moulding and tooling risks through simulation, including “what-if” and sensitivity studies, and recommend corrective actions.
- Optimise gating strategies, runner systems, cooling layouts, cycle times, and overall tool performance.
- Support Design for Manufacture (DFM) reviews for both new and existing plastic components.
- Collaborate with tooling engineers on mould design, venting strategies, material selection, and process parameters.
- Participate in design reviews and advise engineering teams on Mold Flow requirements throughout development phases.
- Produce technical reports and presentation materials to communicate analysis findings to internal stakeholders and customers where required.
- Support tooling GA reviews and mould trials, gathering process data to correlate simulation results with actual tool performance.
- Assist with root-cause analysis of moulding defects using Moldflow outputs and in-plant validation data.
- Act as a technical support resource, helping colleagues understand and effectively use Mold Flow outputs.
- Develop and maintain Moldflow best practices, templates, libraries, and workflows to support continuous improvement.
- Manage multiple simulation activities simultaneously while ensuring delivery to programme milestones.
- Work closely with suppliers, toolmakers, and injection-moulding partners to validate assumptions and align on technical standards.
Key Performance Indicators
- Improve prediction accuracy for shrinkage, warpage, and dimensional outcomes to reduce tooling risk and improve mould performance.
- Strengthen internal Mold Flow capability and reduce reliance on external simulation support.
- Integrate Mold Flow outputs into wider engineering, tooling, and manufacturing workflows.
- Support simulation-led decision-making throughout product development, tooling validation, and launch phases.
Preferred Skills & Experience
- Proven experience carrying out Moldflow simulations for injection-moulded plastic components.
- Strong proficiency in Autodesk Moldflow Insight.
- Ability to create fully meshed part and tooling models, including complex tooling features where required.
- Solid understanding of plastic component design, mould tool design, and injection-moulding processes.
- Strong knowledge of thermoplastics, fibre-filled materials, shrinkage behaviour, and warpage control.
- Excellent analytical and problem-solving skills.
- Strong communication skills with the ability to explain technical simulation results to non-specialist audiences.
- Experience managing multiple simulation projects within cross-functional engineering teams.
- Previous collaboration with toolmakers or injection-moulding suppliers.
- Experience correlating simulation results with mould trial and production data.
Desirable
- Degree or equivalent experience in Mechanical, Plastics, Manufacturing, or Materials Engineering.
- Knowledge of GD&T, DFM, DFA, or tolerance analysis.
- Familiarity with DOE methods, optimisation studies, or additional CAE tools.
This is an excellent opportunity to join a forward-thinking engineering team and contribute to the successful delivery of high-quality injection-moulded products through advanced simulation and tooling expertise.
Mold Flow Engineer in Birmingham employer: Gerrell & Hard
Join our innovative engineering team as a Mold Flow Engineer, where you'll have the opportunity to work on cutting-edge projects in a collaborative and supportive environment. We prioritise employee growth through continuous learning and development, offering access to advanced tools and technologies like Autodesk Moldflow. Our commitment to quality and efficiency not only enhances your professional skills but also contributes to meaningful outcomes in the design and manufacturing of injection-moulded products.
StudySmarter Expert Advice🤫
We think this is how you could land Mold Flow Engineer in Birmingham
✨Tip Number 1
Network like a pro! Reach out to industry professionals on LinkedIn or attend local engineering meetups. We can’t stress enough how personal connections can lead to job opportunities that aren’t even advertised.
✨Tip Number 2
Show off your skills! Create a portfolio showcasing your Moldflow simulations and any projects you've worked on. This gives potential employers a tangible look at what you can do, making you stand out from the crowd.
✨Tip Number 3
Prepare for interviews by brushing up on common Mold Flow scenarios and be ready to discuss your problem-solving process. We recommend practising with a friend or in front of a mirror to build confidence.
✨Tip Number 4
Don’t forget to apply through our website! It’s the best way to ensure your application gets seen by the right people. Plus, we love seeing candidates who are proactive about their job search!
We think you need these skills to ace Mold Flow Engineer in Birmingham
Some tips for your application 🫡
Tailor Your CV:Make sure your CV is tailored to the Mold Flow Engineer role. Highlight your experience with Autodesk Moldflow and any relevant projects you've worked on. We want to see how your skills match what we're looking for!
Showcase Your Skills:In your application, don’t just list your skills—show us how you’ve used them! Provide examples of how you've performed Moldflow simulations or collaborated with engineering teams. This helps us see your practical experience in action.
Be Clear and Concise:When writing your cover letter, keep it clear and to the point. Explain why you're interested in the role and how you can contribute to our team. We appreciate straightforward communication that gets to the heart of the matter!
Apply Through Our Website:We encourage you to apply through our website for a smoother process. It helps us keep track of applications and ensures you get all the updates about your application status. Plus, it’s super easy!
How to prepare for a job interview at Gerrell & Hard
✨Know Your Moldflow Inside Out
Make sure you’re well-versed in Autodesk Moldflow and its various simulation techniques. Brush up on Fill, Pack, Warp, Cooling, and Fibre Orientation analysis, as these will likely come up during your interview. Being able to discuss specific examples of how you've used these tools in past projects will really impress the interviewers.
✨Prepare for Technical Questions
Expect to face some technical questions about plastic component design and mould tool design. Review your knowledge of thermoplastics, shrinkage behaviour, and warpage control. Be ready to explain complex concepts in simple terms, as you might need to communicate these ideas to non-specialists.
✨Showcase Your Problem-Solving Skills
Be prepared to discuss how you've tackled challenges in previous projects. Think of specific instances where you identified moulding risks or optimised tooling performance. Highlight your analytical skills and how you’ve used simulation results to make informed decisions.
✨Demonstrate Collaboration Experience
Since this role involves working closely with cross-functional teams, be ready to share examples of how you've collaborated with tooling engineers, suppliers, or other stakeholders. Emphasise your communication skills and how you’ve successfully managed multiple simulation projects while keeping everyone aligned.
