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- Tasks: Lead the development and industrialisation of manufacturing processes for high-volume production.
- Company: Innovative manufacturing firm based in Oxford, UK.
- Benefits: Competitive salary and benefits package with opportunities for growth.
- Why this job: Make a real impact by turning complex builds into market-ready products.
- Qualifications: Experience in manufacturing processes and strong problem-solving skills required.
- Other info: Collaborative environment with mentorship opportunities for junior engineers.
The predicted salary is between 36000 - 60000 ÂŁ per year.
Location: Oxford, UK
ÂŁCompetitive + Benefits
Ready to take manufacturing out of the lab and into high-volume production? This is a hands-on, high-impact role for an engineer who thrives on turning complex builds into production-ready components at scale.
You’ll lead the end-to-end development, validation, and industrialisation of secondary manufacturing processes—owning capability, yield, cost, and scalability. From de powdering and precision EDM to chemical processing and mass finishing, you’ll define what “production-ready” really means.
A major focus of the role is vacuum filling and hermetic sealing of vapour chambers, including dry-out, sealing, and helium leak testing to demanding specifications. This role is about making processes work—robustly, repeatably, and efficiently. You’ll drive automation and scale-up, eliminate bottlenecks, improve cycle times, and reduce operator dependency.
Expect to design fixtures, qualify parameters, write specifications, run DOE and SPC, and lead processes through IQ/OQ/PQ into stable production. You’ll also prepare processes for transfer to contract manufacturers and support quality investigations when things don’t go to plan.
You’ll collaborate closely with design, materials, quality, operations, suppliers, and equipment OEMs, while mentoring junior engineers and training operators on the shop floor. If you have experience taking manufacturing processes from pilot to production—and deep hands-on knowledge of vacuum processes, leak testing, micro-joining, EDM, or surface finishing—this is a chance to own critical technology and see your work make it to market.
Responsibilities- Lead the end-to-end development, validation, and industrialisation of secondary manufacturing processes, owning capability, yield, cost, and scalability.
- Define production-ready specifications for processes including vacuum filling, hermetic sealing, dry-out, and helium leak testing.
- Design fixtures, qualify parameters, write specifications, run DOE and SPC, and guide processes through IQ/OQ/PQ into stable production.
- Prepare processes for transfer to contract manufacturers and support quality investigations when issues arise.
- Collaborate with design, materials, quality, operations, suppliers, and equipment OEMs; mentor junior engineers and train operators on the shop floor.
- Drive automation, scale-up, and continuous improvement to reduce bottlenecks, improve cycle times, and reduce operator dependency.
- Experience taking manufacturing processes from pilot to production.
- Deep hands-on knowledge of vacuum processes, leak testing, micro-joining, EDM, or surface finishing.
- Ability to design, qualify, and transfer processes to manufacturing environments; strong problem-solving and collaboration skills.
Senior Manufacturing Development Engineer in Oxford employer: Gerrell & Hard Ltd.
Contact Detail:
Gerrell & Hard Ltd. Recruiting Team
StudySmarter Expert Advice 🤫
We think this is how you could land Senior Manufacturing Development Engineer in Oxford
✨Tip Number 1
Network like a pro! Reach out to industry contacts, attend relevant events, and connect with professionals on LinkedIn. We all know that sometimes it’s not just what you know, but who you know that can help you land that dream job.
✨Tip Number 2
Prepare for interviews by practising common questions and showcasing your hands-on experience. We recommend using the STAR method (Situation, Task, Action, Result) to structure your answers. This way, you’ll clearly demonstrate how your skills align with the role.
✨Tip Number 3
Don’t forget to follow up after interviews! A quick thank-you email can go a long way in keeping you top of mind. We suggest mentioning something specific from your conversation to show your genuine interest in the position.
✨Tip Number 4
Apply through our website for the best chance at landing the job! We make it easy for you to showcase your skills and experience directly to hiring managers. Plus, it shows you’re serious about joining our team!
We think you need these skills to ace Senior Manufacturing Development Engineer in Oxford
Some tips for your application 🫡
Tailor Your CV: Make sure your CV is tailored to the Senior Manufacturing Development Engineer role. Highlight your hands-on experience with vacuum processes and any relevant projects that showcase your ability to take manufacturing from pilot to production.
Craft a Compelling Cover Letter: Your cover letter is your chance to shine! Use it to explain why you're passionate about manufacturing and how your skills align with our needs. Mention specific processes like vacuum filling and leak testing to show you know what we’re looking for.
Showcase Your Problem-Solving Skills: In your application, don’t forget to highlight your problem-solving abilities. Share examples of how you've tackled challenges in previous roles, especially those related to automation and process improvement—this is key for us!
Apply Through Our Website: We encourage you to apply through our website for a smoother process. It helps us keep track of applications and ensures you get all the updates directly from us. Plus, it shows you’re keen on joining the StudySmarter team!
How to prepare for a job interview at Gerrell & Hard Ltd.
✨Know Your Processes Inside Out
Make sure you have a solid understanding of the manufacturing processes mentioned in the job description, especially vacuum filling and hermetic sealing. Be ready to discuss your hands-on experience with these processes and how you've successfully taken them from pilot to production.
✨Showcase Your Problem-Solving Skills
Prepare examples of challenges you've faced in previous roles and how you tackled them. Highlight your ability to drive automation and continuous improvement, as well as how you've eliminated bottlenecks and improved cycle times in past projects.
✨Collaboration is Key
This role involves working closely with various teams, so be prepared to discuss your experience collaborating with design, materials, quality, and operations. Share specific instances where your teamwork led to successful outcomes, and how you’ve mentored junior engineers or trained operators.
✨Be Ready for Technical Questions
Expect to dive deep into technical discussions during the interview. Brush up on your knowledge of DOE, SPC, IQ/OQ/PQ processes, and be ready to explain how you would define production-ready specifications. This will show that you’re not just familiar with the concepts but can apply them effectively.
