At a Glance
- Tasks: Drive quality excellence for new product launches and ensure error-free documentation.
- Company: Join a leading automotive supplier focused on innovation and quality.
- Benefits: Competitive salary, career development opportunities, and a dynamic work environment.
- Other info: Collaborate with cross-functional teams and gain exposure to top OEMs.
- Why this job: Make a real impact in the automotive industry with cutting-edge quality processes.
- Qualifications: Experience in NPI, APQP, and strong analytical skills required.
The predicted salary is between 45000 - 55000 £ per year.
Purpose of the Role
Drive quality excellence for new product launches from concept through mass production. Ensure error-free documentation, meet launch quality metrics, and coach internal teams and suppliers. Apply APQP, PPAP, FMEA, SPC, and other quality tools to secure successful product launches.
Key Responsibilities
- Lead and support the APQP process for New Product Introduction (NPI) projects.
- Ensure design inputs, D-FMEAs, control plans, measurement system analysis (MSA), and process capability assessments are complete for launch readiness.
- Manage PPAP submissions: prepare, review, and submit packages including Part Submission Warrants, dimensional/material test results, control plans, and process flow charts; ensure compliance with customer requirements.
- Facilitate cross-functional Design/Process FMEA (D/P-FMEA) sessions and maintain FMEAs throughout design and production.
- Provide guidance to suppliers, driving PPAP reviews and APQP deliverables.
- Lead internal process audits, support corrective actions (8D), and monitor launch metrics such as PPM and defective parts per million.
- Chair quality gate meetings (design review, pre-launch, launch health check) to secure production approval.
Preferred Skills & Experience
- Strong hands-on experience with AIAG-VDA FMEA methodology.
- Proven NPI experience in automotive Tier 1 or Tier 2 suppliers, delivering full APQP and PPAP packages.
- Expertise in D-FMEA/P-FMEA processes, control plan development, SPC, MSA, process capability (Cp, Cpk), and DOE.
- Knowledge of IATF 16949 and ISO 9001 quality systems.
- Experience in plastics and/or complex assemblies is an advantage.
- Skilled in preparing and reviewing PPAP documentation and control plans.
- Familiarity with APIS IQ software for PFMEA and control plan management.
- Strong auditing, analytical, and problem-solving capabilities.
- Excellent communication and cross-functional influencing skills.
- Exposure to OEMs such as Jaguar Land Rover is a plus.
- Relevant qualifications: Degree, HND, HNC, IQA, or equivalent.
NPI Quality Engineer: Launch & PPAP Leader in Birmingham employer: Gerrell & Hard Ltd.
As a leading employer in the automotive sector, we pride ourselves on fostering a culture of quality excellence and innovation. Our NPI Quality Engineer role offers a dynamic work environment where you will collaborate with cross-functional teams and suppliers, ensuring successful product launches while benefiting from continuous professional development opportunities. Located in a vibrant area with access to industry leaders, we provide a supportive atmosphere that values employee contributions and encourages growth.
StudySmarter Expert Advice🤫
We think this is how you could land NPI Quality Engineer: Launch & PPAP Leader in Birmingham
✨Tip Number 1
Network like a pro! Reach out to your connections in the automotive industry, especially those who have experience with NPI and quality processes. A friendly chat can lead to insider info about job openings or even referrals.
✨Tip Number 2
Get ready for interviews by brushing up on your knowledge of APQP, PPAP, and FMEA methodologies. Be prepared to discuss how you've applied these tools in past roles, as this will show you're the right fit for driving quality excellence.
✨Tip Number 3
Don’t just apply anywhere; focus on companies that align with your skills in automotive quality engineering. Use our website to find roles that match your expertise in D-FMEA and control plans, making your application stand out.
✨Tip Number 4
Follow up after interviews! A quick thank-you email reiterating your interest in the role and highlighting your relevant experience can keep you top of mind for hiring managers. It shows enthusiasm and professionalism!
We think you need these skills to ace NPI Quality Engineer: Launch & PPAP Leader in Birmingham
Some tips for your application 🫡
Tailor Your Application:Make sure to customise your CV and cover letter for the NPI Quality Engineer role. Highlight your experience with APQP, PPAP, and FMEA methodologies, as these are key to what we’re looking for. Show us how your skills align with our needs!
Showcase Your Experience:When detailing your past roles, focus on your hands-on experience in automotive NPI projects. We want to see specific examples of how you’ve driven quality excellence and managed PPAP submissions. Numbers and metrics can really make your application stand out!
Be Clear and Concise:Keep your application clear and to the point. Use bullet points where possible to make it easy for us to read through your qualifications and experiences. Remember, we appreciate a well-structured application that gets straight to the good stuff!
Apply Through Our Website:Don’t forget to submit your application through our website! It’s the best way for us to receive your details and ensures you’re considered for the role. Plus, it shows you’re keen on joining the StudySmarter team!
How to prepare for a job interview at Gerrell & Hard Ltd.
✨Know Your Quality Tools
Make sure you brush up on your knowledge of APQP, PPAP, FMEA, and SPC. Be ready to discuss how you've applied these tools in past projects, especially in NPI contexts. This will show that you not only understand the theory but can also implement it effectively.
✨Prepare for Technical Questions
Expect technical questions related to D-FMEAs, control plans, and process capability assessments. Prepare specific examples from your experience where you successfully led these processes. This will demonstrate your hands-on expertise and problem-solving skills.
✨Showcase Your Cross-Functional Skills
Since the role involves facilitating cross-functional teams, be ready to share experiences where you’ve influenced or collaborated with different departments. Highlight your communication skills and how you’ve driven quality initiatives across teams.
✨Familiarise Yourself with Industry Standards
Get to grips with IATF 16949 and ISO 9001 quality systems. Being able to discuss how these standards impact your work will impress interviewers. If you have experience with OEMs like Jaguar Land Rover, make sure to mention it!
